IEEE Account

  • Change Username/Password
  • Update Address

Purchase Details

  • Payment Options
  • Order History
  • View Purchased Documents

Profile Information

  • Communications Preferences
  • Profession and Education
  • Technical Interests
  • US & Canada: +1 800 678 4333
  • Worldwide: +1 732 981 0060
  • Contact & Support
  • About IEEE Xplore
  • Accessibility
  • Terms of Use
  • Nondiscrimination Policy
  • Privacy & Opting Out of Cookies

A not-for-profit organization, IEEE is the world's largest technical professional organization dedicated to advancing technology for the benefit of humanity. © Copyright 2024 IEEE - All rights reserved. Use of this web site signifies your agreement to the terms and conditions.

Paper Batteries

  • Conference paper
  • First Online: 01 January 2015
  • Cite this conference paper

literature review on paper battery

  • Critika Agrawal 6 ,
  • Bhaskar Sharma 6 ,
  • Deepak Bhojwani 6 &
  • Shalini Rajawat 6  

Part of the book series: Lecture Notes in Electrical Engineering ((LNEE,volume 327))

1602 Accesses

This paper gives a thorough insight on this relatively revolutionizing and satisfying solution of energy storage through paper batteries and provides an in-depth analysis of the same. A paper battery is a flexible, ultra-thin energy storage and production device formed by combining carbon nanotubes with a conventional sheet of cellulose-based paper [ 1 ]. A paper battery can function both as a high-energy battery and supercapacitor, combining two discrete components that are separate in traditional electronics. This combination allows the battery to provide both long-term steady power production and bursts of energy. Being biodegradable, lightweight, and non-toxic, flexible paper batteries have potential adaptability to power the next generation of electronics, medical devices, and hybrid vehicles, allowing for radical new designs and medical technologies. The paper is aimed at understanding and analyzing the properties and characteristics of paper batteries, to study its advantages, potential applications, limitations, and disadvantages. This paper also aims at highlighting the construction and various methods of production of paper battery and looks for alternative means of mass production.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save.

  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
  • Available as EPUB and PDF
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
  • Durable hardcover edition

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

literature review on paper battery

Paper-Based Energy Storage Devices

literature review on paper battery

Multifunctional cellulose paper-based materials

literature review on paper battery

Water activated disposable paper battery

www.technicaljournalsonline.com/ijaers

www.seminarsonly.com/Labels/Paper-Battery-Advantages.php

www.caelusconsulting.com

www.energexbatteries.com

www.blogs.siliconindia.com

www.seminartopics.in/Mechanical/Paper-Battery.php

www.share.pdfonline.com

www.https://ilmasto-opas.fi/en/…/hillinta/-/…/kierratys-ja-

Download references

Author information

Authors and affiliations.

Department of Computer Science, Vivekananda Institute of Technology, Jaipur, India

Critika Agrawal, Bhaskar Sharma, Deepak Bhojwani & Shalini Rajawat

You can also search for this author in PubMed   Google Scholar

Corresponding author

Correspondence to Critika Agrawal .

Editor information

Editors and affiliations.

Systems Science, Indian Institute of Technology Jodhpur, Jodhpur, Rajasthan, India

Vivek Vijay

Information and Communication Tech., Indian Institute of Technology Jodhpur, Jodhpur, Rajasthan, India

Sandeep Kumar Yadav

Bibhas Adhikari

Harinipriya Seshadri

Deepak Kumar Fulwani

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer India

About this paper

Cite this paper.

Agrawal, C., Sharma, B., Bhojwani, D., Rajawat, S. (2015). Paper Batteries. In: Vijay, V., Yadav, S., Adhikari, B., Seshadri, H., Fulwani, D. (eds) Systems Thinking Approach for Social Problems. Lecture Notes in Electrical Engineering, vol 327. Springer, New Delhi. https://doi.org/10.1007/978-81-322-2141-8_20

Download citation

DOI : https://doi.org/10.1007/978-81-322-2141-8_20

Published : 03 January 2015

Publisher Name : Springer, New Delhi

Print ISBN : 978-81-322-2140-1

Online ISBN : 978-81-322-2141-8

eBook Packages : Engineering Engineering (R0)

Share this paper

Anyone you share the following link with will be able to read this content:

Sorry, a shareable link is not currently available for this article.

Provided by the Springer Nature SharedIt content-sharing initiative

  • Publish with us

Policies and ethics

  • Find a journal
  • Track your research

Thank you for visiting nature.com. You are using a browser version with limited support for CSS. To obtain the best experience, we recommend you use a more up to date browser (or turn off compatibility mode in Internet Explorer). In the meantime, to ensure continued support, we are displaying the site without styles and JavaScript.

  • View all journals
  • Explore content
  • About the journal
  • Publish with us
  • Sign up for alerts
  • Perspective
  • Open access
  • Published: 26 January 2023

A non-academic perspective on the future of lithium-based batteries

  • James T. Frith 1   na1 ,
  • Matthew J. Lacey 2   na1 &
  • Ulderico Ulissi 3   na1  

Nature Communications volume  14 , Article number:  420 ( 2023 ) Cite this article

75k Accesses

222 Citations

132 Altmetric

Metrics details

  • Energy storage
  • Engineering
  • Materials for energy and catalysis

In the field of lithium-based batteries, there is often a substantial divide between academic research and industrial market needs. This is in part driven by a lack of peer-reviewed publications from industry. Here we present a non-academic view on applied research in lithium-based batteries to sharpen the focus and help bridge the gap between academic and industrial research. We focus our discussion on key metrics and challenges to be considered when developing new technologies in this industry. We also explore the need to consider various performance aspects in unison when developing a new material/technology. Moreover, we also investigate the suitability of supply chains, sustainability of materials and the impact on system-level cost as factors that need to be accounted for when working on new technologies. With these considerations in mind, we then assess the latest developments in the lithium-based battery industry, providing our views on the challenges and prospects of various technologies.

Similar content being viewed by others

literature review on paper battery

Navigating the minefield of battery literature

literature review on paper battery

From laboratory innovations to materials manufacturing for lithium-based batteries

literature review on paper battery

Cost and performance analysis as a valuable tool for battery material research

Introduction.

Lithium-ion batteries should be recognized as a “technological wonder”. From a commercial point of view, they are the go-to solution for many applications and are increasingly displacing lead-acid and nickel-metal hydride (NiMH) systems 1 . At the same time, they represent a prime example of the successful results of joint academic and industrial research.

Lithium-ion batteries are complex, multi-component devices with a long list of inventors, key inventions, and contributions 2 . According to Akira Yoshino, lithium-ion batteries were born in 1986 after the successful safety testing of early prototypes 3 . Since then, the performance of lithium-ion cells (the fundamental building block of a battery pack) has improved substantially, and the specific energy and energy density have more than doubled from 120 Wh kg −1 /264 Wh L −1 (Sony, 1991) 4 to today’s ≥270 Wh kg −1 /≥ 650 Wh L −1 5 . These values represent mass-produced commercial cells. Plants today typically produce over 1–10 GWh annually. Suppliers need to demonstrate the ability to manufacture at this scale to pass the stringent qualification tests of automakers and for the manufactured cells to be cost-competitive 6 . Mass production contributed to a sharp decline in cell prices, which fell 98% from ca . 5000 $ kWh −1 in 1991 to 101 $ kWh −1 in 2021 (Fig.  1 ) 7 , 8 . Low cost and high energy density cells resulted in the so-called “decade of the smartphone” around 2007 9 . Since then, demand for lithium-ion batteries has grown more than ten-fold, from ca. 30 GWh in 2011 to 492 GWh in 2021 10 . Demand is set to grow steadily and is forecasted to reach 2–3.5 TWh by 2030 11 . Growing demand for batteries can be expected to lead to further improvements in performance and falls in prices, with lithium-ion technology becoming ubiquitous.

figure 1

“Observed Consumer electronics” price data comes from ref.  8 and reflects the prices paid for cells used in consumer electronics between 1991 and 2010. “Observed BNEF” price data comes from ref.  197 and reflects the average price paid for cells used in electric vehicles and stationary storage applications. “Experience curve” shows the battery price decline trend as deployments increase. The relationship is described by Wrights-law and shows that every time the cumulative volume of cells deployed doubles, prices fall by 25%. Prices have been converted to real 2021 US $.

Cost and performance improvements have come from cell chemistry/design changes, pack engineering, and manufacturing processes. Sony commercialized cells in 1991 using lithium cobalt oxide (LiCoO 2 or LCO) “cathodes” and carbon-based “anodes”, in which the positive electrode active material is comprised of 60% cobalt by mass 12 . Note that from this point forward, we use “positive” and “negative” electrodes in place of the common terminology “cathode” and “anode” to avoid ambiguity since the latter terms are only valid for the discharge of a rechargeable battery.

The current state of the art 13 lies in cells with specific energy over 270 Wh kg −1 . These require a high nickel, low cobalt positive electrode active material, for example, lithium nickel manganese cobalt oxide (LiNi 1-a-b Mn a Co b O 2 where a + b = 1, or NMCxyz where x:y:z reflects the molar ratio of metals Ni:Mn:Co). A particularly important example is NMC811, which contains only 6% cobalt by mass. The low cobalt content means that the raw material cost, excluding processing costs (for example, raw material refinement cost or active/inactive material and cell manufacturing costs 14 , 15 ), is less than half that of LCO: 54 $ kWh −1 compared to 135 $ kWh −1 , based on January 2022 raw material prices from Shanghai Metals Market, SMM 16 . It is worth highlighting that these are spot prices, which may not be representative of long-term contract pricing.

Adopting new materials that increase energy content and decrease the raw material cost of cells has contributed significantly to reducing cell/pack costs ($ kWh −1 ). However, starting in 2020, similar improvements in both energy and cost have been obtained by employing existing positive electrode chemistries, such as lithium iron phosphate (LiFePO 4 or LFP) in a cell-to-pack (CTP) configuration. In this configuration, an LFP-based cell with a specific energy of ca. 160 Wh kg −1 and energy density of 330 Wh L −1 can lead to pack-level energies of ca. 135 Wh kg −1 and 210 Wh L −1 . This represents a 64% packing efficiency on a volume basis, compared to a 35–40% pack efficiency for a standard pack 17 . These CTP systems have the additional benefit of using a comparatively safer and potentially cheaper 18 positive electrode active material than NMCxyz.

As lithium-ion batteries and the current generation of positive electrodes, i.e., those based on intercalation reactions, are reaching their theoretical performance limits, manufacturers and researchers are focusing on other key components and processing techniques. Negative electrodes with high silicon content, lithium metal negative electrodes, solid electrolytes, negative electrode pre-lithiation strategies and dry electrode coatings promise decreased cost, increased performance or both in the medium term (5–10 years). Looking further out, positive electrode active materials based on conversion reactions, like sulfur or oxygen, could present an opportunity for the further cost reduction of lithium-based batteries, although generally at the expense of cell performance.

However, particular attention must be devoted to the type of research carried out to advance lithium-based batteries. Indeed, as also recently discussed 19 , researchers should consider the current trajectory of battery technology, how to approach the industry and to present their work to provide the maximum benefit to the research community.

When carrying out research focusing on industrial product development, researchers should develop products that solve a problem rather than develop a solution that needs to find a problem to solve. We believe that lithium-ion batteries are an example of an industrial product, and research should focus on solving existing problems with the technology. However, a growing portion of research published on lithium-based batteries today does little to solve the industry’s challenges. Often this result from a lack of understanding of the wider end uses and performance parameters required for lithium-based batteries in end applications.

In this perspective, we present a non-academic view on applied research in electrochemical energy storage to help bridge the gap between academic and industrial research. We primarily consider lithium-based batteries, focusing on the automotive sector: a sector that has driven technological development in recent years, dominates today’s demand and is expected to grow significantly in the coming years. While we recognize that there are other emerging technologies, such as Na-ion batteries, as well as other application sectors, such as stationary energy storage, we choose to focus on electric vehicles (EVs), which are a core area of the energy transition. However, we recognize that these other topics warrant their separate discussions. To illustrate this perspective, we discuss technology maturity scales and what we believe are common pitfalls when evaluating performance requirements to bring a technology to market. We then select a few technologies as case studies. We use these to discuss what we believe the market will need and not need, provide practical, numerical examples, consider opportunities and barriers when scaling up, and ultimately explore which technologies currently show distinct promise.

Technology readiness level from the lithium-ion battery perspective

First proposed by NASA in 1974, the Technology Readiness Level (TRL) 20 is a scale used to estimate the maturity of a technology. Although a specific TRL scale has been recently proposed for battery manufacturing 20 , in Fig.  2 , we propose a different TRL scale that considers the steps required for EV adoption to help decision-makers assess the actual status of technology development on the pathway to commercialization.

figure 2

The “Risk of Failure” arrow indicates risks of project failure or technology not transitioning to the next level. The scale starts with lab innovation and considers key milestones in cell manufacturing to reach EV qualification and vehicle Start-of-Production (SOP). The definitions of A- and C-samples are discussed later in the “Challenges in scaling up” paragraph. Risk increases with decreasing TRL number. US dollar figures are ballpark estimates of the minimum investment required per project based on industrial data or publicly available press releases. The present TRL scale is based on the consideration of energy storage innovation disclosed in ref. 198 .

Technologies at a lower TRL are associated with a higher risk of project failure or technology not transitioning to the next level. However, this risk is offset by lower capital investments required to complete a project, e.g., 10k-100k $ at TRL 1-2 for battery science. Moving across TRLs generally requires increasing levels of capital investments. For example, over 1–10B US $ are the typical investments required to scale-up battery cell production to 4–20 GWh annually and reach vehicle Start-of-Production (SOP) at TRL 8 or to develop a new EV platform/powertrain and manufacture a vehicle at scale TRL 9-10. The capital figures are ballpark estimates of the minimum investment required per project based on industrial data or publicly available press releases.

Academic researchers usually operate at TRL 1–4, so they are generally less concerned with or unexposed to end-user requirements or criticalities that need to be considered when scaling up and manufacturing an energy storage device. Batteries in a research laboratory are often tested using conditions and parameters very far from commercial devices 21 . Moreover, scientific research in electrochemical energy storage is generally plagued by misrepresentation of data and a lack of transparency. This leads to a high risk of over-extrapolation, exacerbated by a lack of reproduced or even reproducible studies. Criticism of this situation is often kept within the community but has recently been spotlighted by various commentary and editorial articles 22 , 23 , 24 .

Within the battery industry, there have been several high-profile examples of companies investing in over-hyped technologies which failed to meet the promised performance. For example, Envia, a spin-out from Argonne National Laboratories (USA), was close to securing an investment from automaker General Motors to bring the technology to mass market EVs. However, the latter could not reproduce the results that Envia claimed, eventually leading to the demise of Envia 25 . Similarly, in 2015 the consumer products company Dyson acquired the US-based solid-state battery start-up Sakti3 for 90 million US $. Three years later, in 2018, the company wrote off the investment 26 .

Practical evaluation of lithium-ion battery performance

Battery research and development is strongly driven and judged on a series of metrics with an often-complex connection between the requirements set by the application and the cell itself. For an EV, requirements on safety, range, available pack installation space, cost, power, and lifespan will heavily inform requirements at the cell level, such as energy density, chemistry, cell design, as well as calendar and cycle life. These requirements will depend not only on the demands of a specific application but also on other factors, such as legally mandated safety requirements in target markets.

Research into new battery chemistries (e.g., lithium-sulfur, solid-state, sodium-ion) and other concepts (e.g., redox flow, metal-air), regardless of application, has for many years been heavily driven by improving on these metrics, particularly (but not limited to) energy density, cycle life and cost. These metrics have a complex relationship between the material properties typically investigated at the fundamental research stage and the eventual application. We can take energy content on a weight or volume basis as a relevant example.

The left panel of Fig.  3 presents the specific energy (Wh kg −1 ) and energy density (Wh L −1 ) for a broad selection of Li-ion and so-called “post-Li-ion” cells 27 with publicly available specifications grouped by chemistry type. A list of cell specifications used to construct this plot is given in Supplementary Table  1 . Commercially available Li-ion batteries range from as low as ~50 Wh kg −1 , 80 Wh L −1 for high-power cells with a lithium titanium oxide (Li 4 Ti 5 O 12 or LTO) negative electrode, up to around ≥270 Wh kg −1 , ≥650 Wh L −1 for cells with high-energy layered oxide positive electrodes (e.g., NMC811) and blended graphite/silicon composite negative electrodes 28 . Various prototypes of battery technologies under development, particularly those with pure silicon or lithium metal negative electrodes, show encouraging results in the development of high-energy cells 28 . However, graphical representations such as the left panel of Fig.  3 do not always allow us to understand the practical hurdles to translating single-cell performance into expected system-level performance. Moreover, these graphs do not necessarily predict where new battery chemistries may fall.

figure 3

Left) energy density vs specific energy for selected Li-ion and “post-Li-ion” cells from publicly available specifications; right) schematic of the reduction in energy on a weight and volume basis between the theoretical maximum for the active materials and usable pack-level energy density for state-of-the-art NCA and LFP battery technologies. The symbols on the left chart are scaled based on cell size in terms of Ah. The data on which this figure is based are reported in Supplementary Note  1 . Error bars are smaller than the data points for Fig.  3 right, and the reader is referred to Supplementary Note  1 for the range of values used. “DoD” refers to “depth of discharge”, the utilized fraction of the battery’s nominal capacity.

A schematic depiction of this in the context of energy is given in the right panel of Fig.  3 , which describes the reduction in specific energy (Wh kg −1 ) and energy density (Wh L −1 ) from the theoretical level (“Theory”, which considers the calculable maximum energy release of the electrochemical reaction of the fully charged active materials, assuming no other inactive component) to the installed device (“Pack”, which considers structural and auxiliary components, among other practical limitations). This comparison is based on two contrasting state-of-the-art battery pack concepts: one based on small, high-energy-density cylindrical lithium nickel-cobalt-aluminium oxide (NCA) or high-nickel NMCxyz, in 18650 or 2170 cylindrical format cells, as currently used by companies such as Tesla. The other is based on large format LFP cells, such as those used in CTP concepts developed by companies such as BYD (“Build Your Dreams Co. Ltd.”) and CATL (“Contemporary Amperex Technology Co. Limited”) in which packing efficiency is increased by eliminating the use of smaller modules within the pack. The calculations carried out to produce the graph in the right panel of Fig.  3 are disclosed in Supplementary Note  1 . The numbers should be interpreted as guidelines for these specific examples to highlight the crucial differences and not as descriptions of the full range of possible systems.

These two pack concepts contrast significantly at each stage of their implementation. From the right panel of Fig.  3 , it can be seen that NCA (with a small, e.g., 3.5 wt. % inclusion of silicon oxide in the negative electrode) has approximately double the theoretical energy density of the graphite||LFP chemistry due to a higher cell voltage, capacity, and material density. However, the fraction of the theoretical energy content that can be reversibly obtained (repeatedly charged and discharged) is presently smaller for graphite-SiO x ||NCA than graphite||LFP. Constructing a functioning rechargeable Li-ion cell requires the addition of inactive weight and volume, such as current collectors, separators, electrolyte, and packaging, which can be 50% by weight or more of the cell and reduces the energy density accordingly. For large systems such as EV batteries, comprising hundreds or thousands of cells, the cells must be installed into a pack with additional structural components and auxiliary systems such as cooling and electronic control. Other practical limitations might be required to realize certain requirements. For example, packs based on high-Ni-content NMC or NCA chemistries are typically limited further in terms of charging voltage (i.e., state-of-charge (SoC) and depth-of-discharge (DoD) ranges) to ensure an acceptable lifetime; the same limitations do not bind LFP-based batteries.

System (pack)-level design considerations may differ considerably with different chemistries; we can consider the comparison in the right panel of Fig.  3 as an example. Small, high-energy density cylindrical cells using high nickel content positive electrodes, with <20 Wh stored energy, are preferred by some original equipment manufacturers (OEMs) as thermal propagation in the event of thermal runaway can be more easily managed. Here we consider OEMs to be companies that produce battery packs. Other companies can use these packs as components to produce finished items, such as EVs, sold to users.

In contrast, the good thermal stability of LFP allows for relatively large (300–1000 Wh) cells with lower energy density and less stringent thermal management requirements. This fact, coupled with innovation in cell design, has recently enabled the development of LFP packs with improved packing efficiency, enabling pack-level energy densities competitive with high-Ni-content packs with energy-dense cells. However, recent announcements by several companies on innovations such as larger-format cylindrical cells (e.g., “4680”) 29 and NMC-based CTP systems 30 , as well as further integration (e.g., cell-to-vehicle concepts, where the pack forms part of the vehicle structure) 31 , 32 show that we can expect significant advancements in system-level engineering in the coming years, hence increased “cell-to-pack efficiency” (i.e., cell energy divided by pack energy, either gravimetric or volumetric) for NMC/NCA-based battery systems.

Figure  3 also implies that lithium-ion cells have been continuously optimized. Achieving today’s cell performance has been far from trivial, requiring a holistic approach to research and development and three decades of incremental improvements since market introduction. Because the positive electrode active material provides energy to the system during discharge, ideally, the mass and volume of all other components should be minimized while maximizing cell lifetime and performance without compromising safety. To achieve these targets, it is essential to realistically acknowledge the state-of-the-art and what are, or could be, practical constraints when conceiving a design of experiments. One should consider key variables, often referred to as key performance indicators (KPIs), such as the ratio of the capacities of the negative relative to the positive electrode (“N/P ratio”), practical electrode capacities, coating thicknesses, porosities and electrolyte loadings (Table  1 ). Typical lab-scale cells generally fall short of this in many respects: routine experiments use a large excess of Li metal and electrolyte. These factors can readily mask practical performance and lifetime achievable at both cell and system levels.

The risk of excessive extrapolation

Over-extrapolation of early findings in battery research and development presents risks to the appropriate direction of public and private funding and policy decisions. In this context, over-extrapolation may often be fallacious inferences of future performance related to new materials beyond the experiments’ scope. For example, from results obtained in prototypical laboratory coin cells using Li metal as a counter/reference electrode 33 , a nanostructured positive electrode might indicate the possibility of batteries that fully charge in seconds, or a new negative electrode material might indicate better than state-of-the-art capacity retention. Such lab-scale cells are often free of several limitations that govern practical applications 21 . Over-extrapolation of this sort may be made by journalists 34 , by university press offices 35 , and, in some cases, by scientists authoring peer-reviewed scientific articles due to the often extreme pressure to motivate research funding.

A prominent recent example of excessive extrapolation is the 2016 Energy & Environmental Science research article by Braga et al. 36 of a battery concept in which the alkali metal (Li or Na) was stated to reversibly plate and strip at both negative and positive electrodes with an extremely high theoretical energy density, despite the absence of an overall chemical reaction. The study gained worldwide attention following a university press release 37 . However, the study also received strong criticism and was subsequently disputed on theoretical and experimental basis 38 , 39 . At the time of writing, the peer-reviewed results obtained by Braga et al. 36 have not been independently reproduced, and the papers disputing their results have received far less attention.

It is critical to scientific integrity and appropriate use of public resources that research funding organizations do not incentivize over-extrapolation at any level and support initiatives to improve data availability and transparency. In this regard, since 2015 40 , various scientific publishers and journals have suggested the development of standards in reporting experimental results and analysis in the broader field of energy research 24 , 41 , 42 , 43 , 44 , 45 , 46 . Another practice to support reproducibility and third-party validation is the publication of raw datasets. Indeed, the creation of community-led, open databases has already been considered in the battery field 47 , 48 . Another option could be to encourage the adoption of a “limitations of the study” section in peer-reviewed scientific articles as a standard practice, similar to that applied in other fields, notably the social sciences 49 , 50 . In this way, the scientists can clearly discuss methodological limitations, and the authors can clarify what remains outside the scope of their study in the article itself.

Industrial development of lithium-based battery components

Electrolytes.

A. Volta 51 first described the importance of the electrolyte (i.e., an electron-insulating and ion-conductive layer, either liquid or solid, interposed between the negative and positive electrodes) in an electrochemical energy storage device in 1800. Currently, the state-of-the-art electrolyte for EV application 52 , 53 , 54 is represented by solid lithium salts, e.g., lithium hexafluorophosphate, dissolved in non-aqueous organic-based carbonate solvents, e.g., ethylene carbonate and dimethyl carbonate. Electrolytes generally represent, depending on cell format and design, ca. 8–15 wt. % of a cell. Despite being continuously developed, these electrolytes are expected to continue limiting cell safety due to their combustibility and limited cell operating temperature range of −10 °C to 60 °C in the most optimistic scenarios.

Electrolyte chemistry plays a major role in determining cell safety, cycle life 55 , power capability, and reversibly accessible energy content 55 , 56 . It plays a key role in determining the nature of the so-called solid electrolyte interphase (SEI) forming at the interface between the electrolyte and the active material, especially at the negative electrode 57 , 58 . For most commercial battery cells, these kinetically stable interphases are critical for preventing the cell’s capacity and power degradation.

Moreover, innovative electrolyte formulations are considered key enablers for next-generation negative (e.g., lithium metal 59 and silicon 60 ) and positive (e.g., Mn-rich and polyanionic compounds 61 ) electrode active materials. Academic and industrial researchers are trying to develop tailored liquid electrolyte formulations, e.g., using fluorinated solvents 62 to enable efficient lithium metal cycling 59 , 63 . Room-temperature ionic liquids (RTIL, i.e., a class of salts that are liquid at room temperature) are also being considered 53 , 64 . Although RTILs are often touted as being safer than standard non-aqueous carbonate-based electrolytes 53 , 64 , there is limited evidence of long-term stability at TRL ≥ 5, particularly after an extended number of cycles. Start-up Cuberg has recently shown a cycle life of more than 670 cycles for a 5 Ah cell prototype containing an IL-based electrolyte 65 .

There is a strong push from the automotive industry to consider organic or inorganic solid-state electrolytes and so-called “solid-state batteries” (SSB), arguably among the most hyped technologies of this decade so far 66 . Unfortunately, despite the large volume of work reported in the scientific literature 67 , 68 , 69 , no consistent and comprehensive classification is available for all-solid-state batteries. For this reason, in Supplementary Fig.  1 , we propose a classification to help guide the readers in what is being actively researched in the field.

We identify two main categories of all-solid-state cells: (i) thin film, with capacities in the µAh-mAh (or µWh-mWh) range which are already commercially available 70 , 71 , for example, in medical devices, smart electronics and circuit boards. These thin film batteries are generally produced by vacuum/vapour deposition, a technique which generally leads to low cell manufacturing throughput, compared to cell manufacturing for EV traction batteries 72 , and (ii) bulk-type, which are comparable, in principle, to current generation commercial lithium-ion batteries, i.e., with thick electrodes (~100 µm) and sizes ranging between 2 and 200 Ah. Below we summarise the various material approaches to solid-state electrolytes.

Inorganic solid-state electrolytes

Inorganic solid-state electrolytes are already available in niche commercial electrochemical energy storage devices such as high-temperature rechargeable, liquid electrode Na-S, Na-NiCl 2 batteries used for stationary energy storage 73 and primary Li-I 2 batteries 73 . More recently, in 2019, Hitachi Zosen, a Japanese engineering corporation, showcased an all-solid-state 140 mAh pouch cell prototype for space-based applications that will be trialled on the International Space Station (ISS) 74 , 75 . The Hitachi Zosen cell uses a sulphide-based electrolyte with other undisclosed cell components and operates between −40 and 100 °C 74 , 75 , retaining performance at environmental pressures of 0.01 Pa 74 , 75 . Although this could be an advanced prototype in aerospace, sitting at least at TRL 7 for this niche application, it would sit at TRL 4 (i.e., laboratory scale) for EV application. Unfortunately, as of today, there is no off-the-shelf product that meets the stringent requirements of the passenger electric vehicle market.

Nevertheless, some solid-state electrolyte technologies hold much promise. For example, some inorganic solid electrolytes are stable and retain high ionic conductivities at room temperature 76 , 77 , e.g., > 10 −2  S cm −1 , while at the same time possibly improving safety due to a lower risk of thermal events 78 . These advantages could lead to increased volumetric and gravimetric energy at the pack level, i.e., by reducing the need for thermal management or engineering safety components around the battery pack.

The different nature of the electrode|solid electrolyte interface might also enable long-term cycling of negative (e.g., lithium metal) and positive (manganese- or sulfur-containing materials) electrode active materials, a performance hardly attainable with conventional non-aqueous liquid electrolytes today. Some solid electrolytes offer the possibility of thermodynamic stability (e.g., at the Li|LLZO interface). In contrast, some others offer the possibility of better kinetic stability by removing processes such as interface dissolution into a liquid or throttling solvent mass transport to the electrode interface 79 , 80 , 81 . However, in certain conditions, solid-state electrolytes can also become electrochemically active 74 . Thus, it is paramount to evaluate the electrode|solid electrolyte interaction during the development of all-solid-state batteries 82 .

Organic semi-solid and solid-state electrolytes

In the organic solid electrolyte category, we include commercially available, gel-type poly(vinylidene difluoride-co-hexafluoropropylene) (PVDF-HFP) electrolytes and gel-type poly(ethylene oxide) (PEO)-based electrolytes, such as those commercialized by Bolloré 83 . Although this company launched a pilot car-sharing program in North America, Europe and Asia to use this cell technology in electric city cars, this kind of lithium-metal-polymer (referred to as LMP®) battery never reached the mass market adoption in passenger cars 84 . One factor contributing to its poor commercial adoption is that they can only be used at relatively high temperatures (50 to 80 °C) 85 and in a low voltage range (up to 4.0 V vs Li/Li + ) 52 . However, these batteries are now deployed in commercial vehicles like the Mercedes eCitaro city bus 85 . To the best of our knowledge, there is no demonstration of prototype cells (e.g., at TRL 5) that work at room temperature (i.e., at around 25 °C) using a purely solid-state polymer electrolyte.

The semi-solid category includes highly viscous electrolytes, such as solvent-in-salt mixtures, i.e., electrolyte solutions with salt concentrations higher than the “standard” 1 M, which can reach as high as 4 M concentration or saturation points. A point of concern for concentrated electrolyte mixtures is the relatively high content of fluorinated salts, which also brings into question the lithium content (i.e., kg Li /kWh cell ) and environmental impact of such a class of electrolytes. Indeed, a holistic approach to understanding opportunities for commercialization would also require a comprehensive life cycle analysis. It is also important to consider semi-solid electrolytes that can be prepared using commoditized chemicals. They could be easier to integrate into EVs versus cells comprising components that remain under development, such as ceramic separators.

Hybrid electrolytes

Concerns about the manufacturability and scalability of solid-state electrolytes and requirements on stack pressure continue to motivate the development of cell designs also incorporating non-aqueous liquid electrolyte solutions in hybrid solid-liquid configurations. Liquids can be employed to improve cell performance, e.g., by decreasing interfacial resistance or improving particle contact and Li-ion conductivity 86 . Hybrid solutions include solid-state cells using a mix of inorganic and organic electrolytes, as researched and proposed by several start-up companies that employ “catholytes” (i.e., electrolytes confined to the vicinity of the positive electrode) to enhance battery performance 87 , 88 .

General considerations for commercial development of electrolytes

One of the greatest opportunities that solid electrolytes present is to improve safety, energy, and extend cycle life, e.g., by increasing the voltage stability window in synergy with the electrode active materials. However, evaluating the introduction of alternative liquid- or solid-state electrolytes should be done carefully 23 .

Whenever a solid-state electrolyte layer is considered for cell production, its manufacturing is not a trivial process. Indeed, regardless of the battery chemistry, it is necessary to fabricate dense (~100%), non-porous, and thin (e.g., <20 µm) solid electrolyte films at a high yield (e.g., >30 m/min) 72 . Laboratory-scale type cells generally consist of solid-state electrolyte pellets (or membranes) hundreds of microns thick produced via non-scalable manufacturing techniques using single-side coated electrodes. These solid-state cells hardly represent the performance needed of a 10–100 Ah cell, which is considered the required target for EV-grade cells.

A solid-state electrolyte generally acts as a separator, and its weight and thickness (both larger compared to liquid electrolyte-filled polyolefin-based Li-ion cells separators) are crucial variables that must be tuned to reach specific energy and energy density of ≥350 Wh kg −1 and ≥900 Wh l −1 , respectively, as expected for the first generation of commercial products. For both liquid- or solid-state electrolytes, it is crucial to test cells using realistic electrolyte loadings, doable from TRL 4, and to provide clear safety and performance testing of scaled-up prototypes, e.g., at TRL 5 or 6, both at the beginning and end-of-life, and different SOC.

Comprehensive safety testing is key to achieving higher TRL, as batteries always present a certain degree of safety-related risk. Solid-state electrolytes are not necessarily incombustible since some polymer and inorganic electrolytes can react with oxygen or water, generating heat and toxic gases, posing both a chemical and an explosion risk 74 . The amount of energy that can be released by a battery in single-cell format is a function of several factors, but primarily of the electrical and thermal energy stored. A holistic, system-level view and safety testing are ultimately required, as in the event of a fire, plastic, casing and pack materials could contribute to uncontrolled combustion.

It is also essential to provide a clear description of the thermal and mechanical requirements, e.g., applied stack pressure to make these cells work at room temperature and ideally in an extended temperature range (e.g., −30 to 100 °C) to compare with state-of-the-art lithium-ion batteries. Ultimately, it is necessary to understand the implications of integrating multiple single cells into a larger and more complex battery system (Fig.  3 ).

Negative electrodes

While there have been steady advances in the performance of positive electrode materials used in lithium-ion batteries over the past 30 years, the negative electrode active material used in commercial cells has remained relatively unchanged 89 , 90 . However, various negative electrode active materials have been proposed for use in lithium-ion batteries; these materials are broadly summarised in Supplementary Fig.  2 .

Insertion-based negative electrodes

Natural and artificial graphites are the most commonly used negative electrode active materials in commercial Li-ion batteries 91 . Natural graphite is obtained from mining and refining processes, while synthetic graphite is artificially prepared via high-temperature pyrometallurgical processes 91 . In recent years, an increasing amount of artificial graphite has been used alongside natural graphite in negative electrodes 91 , 92 , 93 , 94 . Natural graphite is a cost-effective material capable of delivering a specific capacity close to its theoretical value of 372 mAh g −1 at moderate specific currents (e.g., 100 mA g −1 ). In contrast, artificial graphite is more expensive and has a slightly lower specific capacity, but it enables a longer cell cycle life 95 .

Lithium titanate (LTO) has been used as an alternative to graphite in high-power applications. However, its adoption has been limited due to its high cost per energy unit and low energy density. LTO’s higher operating potential, around 1.5 V vs Li/Li + , with a voltage cut-off above 1.0 V vs Li/Li + , minimizes low-voltage degradation at the negative electrode|electrolyte interface. However, at the cell level, the low specific capacity (i.e., 170 mAh g −1 ) 96 and a low nominal discharge voltage (limited to around 2.3 V) of LTO-based negative electrodes limits cell specific energy <100 Wh kg −1 and energy density <200 Wh L −1 when coupled with NMC-based positive electrodes and “standard” 1 M non-aqueous liquid electrolytes.

Beyond LTO, companies such as Toshiba 97 , Echion Technologies 98 and Nyobolt 99 are looking at innovating this cell concept with similar materials. These new cell chemistries could find a niche in applications such as hybrid vehicles, e.g., for heavy-duty applications. For example, niobium-based negative electrodes, although still at TRL 5 100 , can have capacities as high as 225 mAh g −1 at 34.3 mA g −1 and promise average cell discharge voltages of 2.3 V, which would result in higher energy densities than LTO-based cells 101 , but still lower than graphite-based cells. A near-monopoly of Nb supply could pose a risk to adoption 102 , and it is important to consider which technique is used for ore refinement and Nb purification 103 . Similarly to LTO, commercial adoption of these cells could be hampered by the higher $ kWh −1 cost compared to cells with graphite-based negative electrodes. However, as these technologies mature, end users of batteries could be willing to pay a higher upfront cost to access the performance requirements demanded by their specific application, in this case, power and cycle life, currently not achieved with graphite-based cells.

Conversion-alloy and alloy-based negative electrodes

Another important class of materials are alloys and conversion-alloys, first commercialized in a battery called “Nexelion” by Sony in 2005 9 , 104 , employing a negative electrode incorporating amorphous Sn-Co nanoparticles. Despite this high-TRL cell not being a commercial success, the development attracted research interest in alloy-based negative electrodes 89 , such as silicon-based materials 104 .

Commercially available lithium-ion cells are now beginning to use an increasing amount of silicon in the negative electrode in the form of silicon oxide, SiO x 91 , 105 , where the high theoretical specific capacity of silicon (up to 3579 mAh g −1 94 based on the mass of silicon) allows for improvements in energy density at the cell level even when silicon compounds only comprises a small fraction of the negative electrode (e.g., 2–10 wt. % 105 , 106 ). However, this generally results in a trade-off with cycle life. Although there are no detailed accounts of who first commercialized silicon oxide in lithium-ion cells 2 , the material has been found in commercial cells manufactured as early as 2013, e.g., by Samsung 105 , 107 , and Tesla, which was the first major automaker to include silicon, as silicon oxide, in EV batteries 92 . Today, the percentage of silicon oxide in graphite-based negative electrode materials is generally estimated at around 2–10 wt. % 105 , 106 .

Industry is working towards a gradual increase in silicon content in the negative electrode, with GAC Motors claiming to be close to commercializing higher silicon content battery packs 108 . Companies such as Umicore 109 have been developing the technology for over ten years. Umicore claims that the next steps include the “activation” of SiO x using lithium or magnesium to increase initial cycle efficiency. Further steps include the introduction of silicon-carbon (Si-C) composite materials in the negative electrode, with blended graphite/Si-C electrode active materials having capacities in the range of 500–550mAhg −1 (active material) 109 , 110 , values that suggest a moderate amount of silicon, around 10 wt. % 109 , (we consider a moderate amount of silicon up to 20 wt. %). In parallel, several start-ups, collaborating with suppliers and automotive OEMs 29 , 111 , 112 , 113 , 114 , have been developing silicon-rich or silicon-dominant negative electrodes, i.e., up to 20–100 wt. %, in which the largest capacity contribution comes from silicon. Although some of these materials have been commercialized in niche applications, such as consumer electronics 115 or aviation and aerospace 116 , no player has officially reached TRL 6 for supplying the automotive sector. Companies working on silicon-dominant batteries are generally expected to reach TRL 6-7 by 2025 29 , 111 , 112 , 113 , 114 .

Research on silicon-based negative electrodes focuses on buffering or reducing material volume changes upon lithiation and decreasing irreversible capacity loss during cell formation (e.g., via pre-lithiation) and cycling 109 , 117 , 118 . These drawbacks can be mitigated through several different approaches. Strategies include silicon-rich, monolithic or 3D-structured electrodes, such as those proposed by Enevate 119 , and negative electrodes prepared by vapour deposition, as developed by LeydenJar 120 . Vapour deposition can be used to grow silicon fibres and nanowires. Startup Amprius has used vapour deposition to deposit silicon on carbon nanotubes; this negative electrode material has been used in 3–10 Ah pouch cells 121 with energies between 360–500 Wh kg −1 , 890–1400 Wh L −1 , and cycle life between 200–1,200 cycles, with fast charging capability 121 . Pure silicon nanowires can also be grown by vapour deposition; startup OneD Battery Science is taking this approach to grow silicon nanowires on graphite 122 . Various (nano-)structured, porous or templated silicon-based active materials, which could be integrated into standard lithium-ion manufacturing, are also considered and referred to as ‘drop-in’ technologies (e.g., by slot-die coating), such as those of Group14 114 . Automotive cells using silicon-rich anodes with up to 30 wt. % silicon are at TRL 5 today, with A-samples being sent to automakers. We estimate that automotive cells using >30 wt. % silicon are at TRL 4.

Unlike changing the positive electrode material, silicon-rich negative electrode active materials may require a significant redesign of the negative electrode and electrolyte system 60 , 123 , such as introducing new binders and new electrolyte additives. Hence, silicon-rich negative electrode materials can be considered a step change compared to the gradual improvements represented by using SiO x 123 .

Lithium metal-based negative electrodes

In the last five years, there has been a move towards the commercialization of rechargeable cells with lithium metal anodes, which have been proposed since the 1980s 9 . A variety of different concepts, such as (lithium metal negative electrode)|(sulfide electrolyte), (“anode-free” negative electrode)|(oxide electrolyte), (lithium metal negative electrode)|(polymer electrolyte), (lithium metal negative electrode)|(ionic liquid electrolyte), and many more, are also currently under development by several start-up companies, battery suppliers and automotive OEMs 9 .

Concepts using a negative electrode where no lithium metal is present during cell assembly and is extracted solely from the positive electrode on the first charge are often referred to as “anode-free” 124 . These present the most advantages from an energy perspective and the largest challenges for cell cycle life since any unwanted side reaction directly leads to a loss of capacity in the cell. “Anode-free” cells are also subject to larger volume fluctuation between charge and discharge (i.e., reversible and irreversible cell swelling, also termed “breathing”) 125 , which can require high stack pressures, and also lead to complex integration at the battery pack level. However, lithium metal’s low density (0.534 g cm −3 at 25 °C) means that silicon, with a density of about 2.33 g cm −3 at 25 °C, does not necessarily carry any penalty from an energy density perspective (Fig.  4 ).

figure 4

Volume change is visualized as a change in one dimension, namely thickness. In general, materials can expand in all three dimensions. The top panel shows that the deposition of 4 mAh/cm 2 of lithium metal would lead to an increase in cell thickness of about 19 µm per negative electrode layer, based on a specific capacity of 3860 mAh/g and a density of 0.53 g/cm 3 , i.e., a volumetric capacity of 2045 mAh/cm 3 . The bottom panel shows that at the end of charge, the same amount of lithium (i.e., lithium equivalents) in an alloying reaction with silicon to form Li 15 Si 4 would lead to an increase in cell thickness per negative electrode layer of 12 µm, and a comparable overall negative electrode thickness of 18 µm. A density of 2.33 g/cm 3 was used for pure silicon and a volumetric capacity of 2194 Ah/cm 3 for Li 15 Si 4 . Positive electrode and electrolyte layer are assumed to have a constant thickness. Volumetric capacity and density determine cell energy density, affecting how much space a cell would occupy, e.g., in a battery pack. Increasing cell energy density can allow, for example, more electrode layers or cells to be integrated into the same space.

For this purpose, it is worth considering the theoretical uniaxial volume change of lithium and silicon (Fig.  4 ). Both materials, upon lithiation, can undergo reversible cell stack volume changes of 10–20% (e.g., considering a positive electrode thickness of 100 µm and an electrolyte thickness of 20 µm or lower), which needs to be considered when battery cells are assembled and cycled in a battery pack. This requires a volume buffering strategy to be in place. Interestingly, if only the theoretical volume change is considered, lithium- and silicon-based cells can experience different magnitudes of swellings but can have comparable energy densities. With a minimally viable N/P ratio of 1, where the relative volume change would be highest 89 , 126 , 127 , 128 , a silicon electrode would be expected to exhibit a uniaxial volume change of 280% and an energy density of 2194 Ah cm −3 at the fully charged state 89 , 126 . The uniaxial volume change for lithium negative electrodes is higher than for pure silicon, as lithium metal has a lower density than that of lithiated silicon.

Manufacturability is an open issue that needs to be solved to enable the use of lithium metal electrodes for the battery industry (Fig.  5 ) 129 . Conventional lithium metal foil manufacturing (Fig.  5 top, top-down approach), generally carried out under a dry or inert atmosphere (which can add to processing costs), includes an extrusion process, and leads to foils with a minimum thickness of 100 µm 130 , 131 . This thickness constitutes a large excess at the cell level (100 µm ≈ 21 mAh cm −2 ), particularly considering that the active lithium is generally already contained in the positive electrode material, with the cell assembled in a discharged state. A roll pressing procedure is commonly employed for thinning lithium metal foils. Currently, state-of-the-art processes produce foils with a minimum thickness of 20 µm and require the use of processing lubricants 131 , 132 .

figure 5

Top) Top-down method, i.e., extrusion of lithium metal ingots to produce lithium metal foils with a minimum thickness of 100 µm. Thickness can be reduced to a minimum of ca. 20 µm by roll pressing. The foil can then be laminated on current collectors, such as copper. Bottom) Bottom-up approaches. The upper part of the bottom panel depicts a simplified scheme of a physical vapour deposition method for producing lithium foil. A lithium source, such as an ingot or chips, is placed in a vacuum chamber. Mechanical, electromagnetic, or thermal energy is then applied to the lithium source to vaporize the metal, which is deposited on a current collector, such as copper, to act as an electrode. The lower part of the bottom panel depicts a method for lithium ink deposition, where stabilized lithium particles are dispersed in a liquid (slurry mixing), and the slurry is coated on a foil and dried. The lithium metal electrode can then be thinned and laminated to homogenize and flatten the surface.

Moreover, freestanding lithium foil can be complex to handle due to lithium’s mechanical properties, particularly ductility and adhesion 130 , 131 . Lithium metal can be laminated on current collectors such as copper or stainless steel foils to increase the negative electrode mechanical, electrical, and thermal properties. Current collectors are generally metallic foils that are mechanical support to deposit thin films on and act as electric current carriers 132 . With lithium metal being a soft, highly reactive material, all of these steps are non-trivial. To the best of our knowledge, there are currently no manufacturing plants capable of scaling-up lithium metal foil production for large-scale (e.g., EV-grade) cell manufacturing.

Bottom-up approaches (Fig.  5 bottom) include techniques such as physical vapour 133 , 134 or ink depositions 135 . Vapour deposition borrows technologies either from the semiconductor or thin-film battery industries. For this bottom-up approach, achieving high-quality, homogeneous lithium layers with high throughput can be challenging. However, vapour deposition is well-versed to minimize lithium excess where thin layers (<10 µm) can be deposited 133 , 134 , 135 . Ink deposition is proposed by some suppliers, such as Livent 136 , but so far, the scalability and cyclability, particularly in large cell formats, still needs to be fully proven. Bottom-up approaches require a controlled atmosphere (e.g., low pressure and/or inert), and the resulting deposited lithium foil is expected to be highly reactive until the surface is passivated. These techniques can also be used for pre-lithiation (prior to cell assembly) of negative electrodes that do not contain lithium metal 118 .

Regardless of the production approach, the handling and particularly shipping of lithium metal represents an additional major barrier to the widespread adoption of the material 129 . Transport requires additional measures in accordance with regulations regarding the transport of dangerous goods, such as the Agreement concerning the International Carriage of Dangerous Goods by Road (ADR) 137 and the International Air Transport Association (IATA) Dangerous Goods Regulations (DGR) 138 . Currently, shipping lithium metal requires large containers kept under a controlled inert atmosphere 129 . Higher logistical costs or co-location of lithium foil manufacturing plants (e.g., adjacent to cell manufacturing plants) should therefore be considered when envisioning manufacturing lithium metal battery cells.

General considerations for negative electrodes

To summarize, there is no single solution to every technical concern related to lithium-based battery negative electrodes. Indeed, different cells present challenges that cannot be fully resolved at once; instead, a compromise between safety, energy content, cost and cycle life needs to be reached. So far, negative electrode improvements in large-scale batteries have been marginal: graphite is still the material of choice, although the inclusion of silicon as a composite with graphite is already happening at the commercial cell level.

Arguably the push for higher-energy batteries has led to rapid incremental developments of positive electrode active materials 139 , while research on negative electrodes tends to lag behind. This is partly due to companies that have developed positive electrode active materials successfully managing the industrial risk of bringing a new product to market 140 . Indeed, replacing graphite-based negative electrode material requires a “step-change”, meaning that the application for specific negative electrode chemistry needs to be considered by rethinking the whole system, i.e., with a holistic view of the cell, system integration, and practical manufacturability. This also implies an opportunity for a technology leapfrog. Companies developing these solutions are generally start-ups, many of which have now attracted large investments from automotive OEMs. This is possibly because start-ups are better placed to pursue high-risk projects and manage fast-paced development cycles, compared to large manufacturing and engineering firms.

Positive electrodes

Insertion-based positive electrodes.

LiCoO 2 , with a practical electrode-level specific capacity of ca. 135 mAh g −1   141 , was the first commercial positive electrode active material used in lithium-ion batteries 12 and the first lithium-ion based electric vehicles (Nissan Prairie Joy EV, 1997) 142 . Despite the introduction of lower-cost materials into consumer electronics, like LiFePO 4 and lithium manganese oxide (LMO), in 2008, Tesla used LiCoO 2 -based (LCO) positive electrodes in the cells used in its first EV, the Roadster 143 . These cells were available in a 18650 format and offered higher energy densities than other cells on the market at the time that used LFP or LMO as positive electrode active materials. 18650 LCO cells were also easier to procure due to their widespread use in laptop battery packs. However, as the electric vehicle market began to take shape, the automakers outside of China (which has the largest lithium-based battery manufacturing industry globally today) 11 started to investigate the use of alternative cobalt-poor battery chemistries that better-suited EV requirements. At the time, this meant looking for positive electrode active materials that enable a higher energy content, with a lower raw materials cost, reasonable cycle life, and safety comparable to the standard LiCoO 2 -based electrodes.

This led to the emergence of nickel and manganese-based chemistries, such as NMC and NCA. These positive electrode active materials replace (partially or completely) expensive cobalt for cheaper nickel (prices true as of August 27, 2021) 144 . The raw materials used to produce Panasonic/Tesla’s Ni-rich (>90% nickel on a molar basis as a fraction of the transition metal in the positive electrode) NCA92 positive electrode chemistry are more than 50% cheaper than those in LCO on a kg basis 145 . By substituting cobalt with nickel, it is possible to increase the practical capacity of these positive electrode materials, as the equivalents of lithium extracted from the positive electrode active material increase from 0.6 up to 0.75–0.80 61 . However, this can also lead to accelerated structural deterioration 146 .

The current increase in raw material prices 147 (true as of November 2022) creates problems for cell manufacturers and automotive OEMs at a time when they are trying to decrease the price of batteries and electric vehicles. Based on current forecasts, 2022 may be the first year since the widescale adoption of EVs started over a decade ago, that average lithium-ion battery prices increase (Fig.  6 ). This may influence OEM decisions when it comes to introducing new chemistries. For example, in 2018, when cobalt prices reached almost 100,000 $ t −1 , companies quickly switched from high-Co-content to high-Ni-content (with the minimum possible Co content) NMC positive electrode active materials 148 . This was particularly evident within the Chinese battery industry, where NMC811 was introduced around two years earlier than anticipated before cobalt prices saw their rapid rise 149 .

figure 6

The figure shows the real average decline in the battery pack and cell prices for lithium-ion batteries from 2013–2021. Prices are split between the cell and pack components. The 2022 and 2023 prices are forecasted prices based on expected changes to critical battery raw materials. The forecasted projections are based on the state of the market in November 2021 197 .

Despite the higher energy of cells using high-Ni-content positive electrodes, for much of the last decade, Chinese companies favoured LFP. The drivers behind China’s initial focus on LFP are complex and outside the scope of this article, but it is heavily related to the legal battle for LFP licensing that concluded at the beginning of the last decade. After a couple of years of testing batteries with Ni-rich positive electrodes, encouraged by generous government subsidies that favoured the development of high energy density batteries and long-range EVs, Chinese cell manufacturers and automakers are again favouring LFP 150 . Chinese cell manufacturer BYD recently switched all its passenger EVs over to LFP using its Blade Battery technology 151 .

Concerns over battery costs and raw material supply have been drivers in this switch back to LFP. It has also been enabled by innovative cell and pack designs that improve the specific energy of LFP systems at the pack level while still benefitting from LFP’s low cost.

In the longer term, automakers and manufacturers still expect to deploy new positive electrode chemistries tailored to specific applications.

Some automakers are focusing their attention on high-Mn-content chemistries 152 , such as LNMO, manganese-rich NMC, and LMFP, e.g., for the volume vehicle segments 152 as they balance raw material costs with vehicle range/performance, or for hybrid vehicles which will benefit from the high voltage, high power capability. To date, however, there is no clear evidence of battery cells with TRL > 5 containing these materials. For high-performance vehicle segments, automakers are still targeting Ni-based chemistries with an increasing nickel content and lower cobalt content. Finally, there is a concrete opportunity for cells based on NMC active materials with an intermediate Co content to be cost- and performance-competitive with those based on Ni-rich NMCs 153 by increasing the upper voltage cut-off. This cell development trend has been observed for LCO-based consumer electronic batteries 141 . EV adoption, however, could be further in the future, as additional electrolyte and active materials’ developments and demonstration at scale are still required.

Conversion-based positive electrodes

In parallel, a range of positive electrode active materials are at an early stage of development (TRL 4). For example, Solid Power, a US start-up developing solid-state batteries, claims to have developed prototype cells using conversion-type positive electrode active materials such as FeF 3 or FeS 2 154 . These materials are being developed due to a theoretical capacity in the range of 700–900 mAh g −1 , with a lithiation potential in the range of 1–2.5 V vs. Li/Li + 155 , 156 . If this class of materials (including also elemental sulfur or oxygen, or other non-lithiated positive electrode materials 157 ) are eventually commercialized, they could result in a reduction in the mass of positive active material required per kWh of cells from 1–2 kg kWh −1 (with the current generation of insertion layered oxide) to less than 1 kg kWh −1 158 . While these materials could be considered attractive on this basis alone, it is worth mentioning that conversion-type materials have drawbacks, which could greatly hinder their practical exploitation. Drawbacks include: (i) capacity loss and large voltage hysteresis during cell cycling, (ii) poor power densities due to sluggish kinetics and multi-electron reactions, (iii) relatively high strain upon lithiation and delithiation, and (iv) need for a large amount of lithium metal in the negative electrode (i.e., potentially double the amount or more compared to cells using Li-based layered oxides positive electrodes). The lower average voltage of the positive electrode will require a higher capacity loading (in terms of mAh cm −2 ) that will lead to higher local current densities at the negative electrode and higher costs, particularly considering complexities with handling and shipping lithium metal foils. Moreover, cells would be assembled charged rather than discharged 157 . It is unclear if this could add to the complexity of cell manufacturing at a large scale.

Challenges in scaling up Li-ion batteries

Lab-scale material development and engineering improvements can be the primary hurdles in bringing new technology to market. While challenges such as scaling material production from grams to tons are well understood, additional problems are often overlooked, such as the complex value chains, with dozens of suppliers required to source all the materials and components (see Fig.  7 , top). Building a manufacturing plant can take several years to commission from capital expenditure (CapEx) to SOP (Fig.  7 , bottom), and the time it requires depends on the product being produced. A chemical plant producing layered oxide positive electrode active materials will be very different from a plant that produces battery cells, which requires precision manufacturing and high automation to be cost-competitive. Here we use a series of examples to illustrate how supply chain considerations and poor cost assumptions can de-rail technology development.

figure 7

The time in years from CapEx to SOP is estimated from capital expenditure to start a project/plant to when production starts. We estimate both the typical minimum time (black bar), and maximum time (light grey). We assume technical maturity and further delays can be expected if the technology is not developed or there is a lack of know-how. Most steps require high-precision manufacturing and can have different degrees of complexity for market entry. The values are indicative, sourced from public announcements, and in-line with those disclosed by public organizations such as EIT InnoEnnergy 199 . For scrap, we assume that the largest volume will initially come from giga-factory ramp-up.

The supply chain

Moving to positive electrode chemistries with high manganese content potentially offers a route to balancing manufactured cell costs with performance metrics such as specific energy 159 . A variety of established manufacturers and start-ups are pursuing these materials, e.g., Haldor Topsøe 160 and Nano One Materials 161 in the case of LNMO, BASF in the case of NMC 370, SVOLT 162 in the case of NMx, and HCM 163 , SAFT 164 and CATL 165 in the case of LMFP or LxFP (with x an undisclosed number of different substituents, such as CATLʼs “M3P” 166 ). These companies are advancing the large-scale production of, and claim to achieve, high-performing positive electrode materials 160 , 161 . However, the current battery-grade manganese supply chain is insufficient to support these technologies’ widespread adoption today. Indeed, current projections for manganese sulfate supply show that demand will outstrip supply as early as 2025 if chemical companies do not invest in additional capacity (see Supplementary Fig.  3 ). To prevent manganese sulfate availability from being a bottleneck, companies that plan to use these positive electrode materials will need to work closely with chemical suppliers to ensure that production capacity is ramped up in line with their requirements. These issues are not only a problem for the producers of the material but also potentially disruptive for the plans of end-users, such as Norwegian battery manufacturer Morrow 167 (who have partnered with Haldor Topsøe to produce LNMO cells) and companies like Volkswagen who have indicated manganese-rich chemistries as a key part of their future plans 152 , 168 .

Batteries using inorganic solid-state electrolytes face similar supply chain constraints. There is no existing supply chain for cells using sulfide electrolytes (e.g., Li 3 PS 4 ) to provide the required lithium sulfide materials. This means that companies have to develop their supply chains while also commercializing the batteries themselves. The supply chains of oxide-based solid-state electrolytes (e.g., Li 7 La 3 Zr 2 O 12 , LLZO) face similar difficulties. Lanthanum, as used in LLZO, was estimated to have an annual production of around 50,000 tons in 2019 169 . We estimate that 1 GWh of batteries using a 20 µm thick LLZO electrolyte with an 80 µm thick NMC811 positive electrode will require around 255 tons of lanthanum. Current lanthanum production could therefore support around 200 GWh of all-solid-state battery production.

The growing use of inorganic solid-state electrolytes and the application of pre-lithiation technologies and lithium metal negative electrodes promise to increase lithium demand significantly. If the rate of demand increase is not properly understood with cooperation amongst companies from across the value chain, this could lead to further material bottlenecks. It is already difficult to forecast future demand for lithium, and other battery raw materials, as forecasts for passenger EV sales and their associated lithium-ion battery demand vary wildly. In its 2021 electric vehicle outlook, BloombergNEF forecasted around 32 million passenger battery EV and plug-in hybrid EV sales annually by 2030 170 . In contrast, the International Energy Agency (IEA) 11 , for the same year, draws a few scenarios for EV sales. Their most conservative forecast is at >30 million EV sales by 2030 but expects that over 65 million EV sales would be needed in 2030 to meet the requirements of the 2050 Net Zero Emissions scenario 11 . This uncertainty alone creates difficulty in scaling up. However, material suppliers can de-risk this to some extent by working closely with their customers.

Cost forecasting

When developing new technologies, academic researchers or start-ups need to forecast the cost of the new system compared to the incumbent technology to justify commercialization, win funding and pursue development. This aspect requires multiple assumptions about existing manufacturing processes and supply chains and how they will change in the future. For academic researchers and start-ups, it can be difficult to get an accurate representation of what these costs are and how they will change. However, there are publicly available tools, such as BatPac 6 , which can be helpful. If the assumptions used are not reflective of the industry, then the cost forecasts could result in unrealistic expectations of the competitiveness of the final product. This, in turn, will damage the business case of start-ups or lead to funding being allocated to academic lines of research that are unlikely to result in technology improvements that will benefit the industry or result in technological advancements.

Difficulties in accurately forecasting production timescales can also damage the scale-up opportunities of new technologies. Overly aggressive timelines for introducing new technologies can make an investment attractive to naive investors, but in the end, may lead to a final product that is more expensive than the incumbent technology. For example, a new cell design may be commercialized on the basis that when produced, it will be cheaper than the incumbent. However, a delay in production could mean that gradual improvements to the incumbent cell design leads to the manufactured cost of the incumbent design passing below the forecasted manufactured cost of the new design. While seasoned investors may be more cautious than companies looking to raise capital, technology developers should be realistic about what is achievable. Overpromising and underachieving will cause more harm to the industry as a whole.

Manufacturing processes and system design

We have mainly discussed the advantages and drawbacks of introducing new materials into the battery industry. However, it can be equally difficult to introduce new manufacturing processes and techniques as well as electrode and cell designs 23 . In the manufacturing space, companies are exploring new processes such as pre-lithiation, dry electrode coating, and improved quality control processes. However, it is challenging to persuade cell manufacturers to adopt these technologies, which, when initially introduced, are likely to lower yields and increase CapEx. This generally leads to higher manufactured cell costs. Despite these challenges, some companies are trying to commercialize these technologies

Prominent examples include 24M’s “SemiSolid” cell design, which Norwegian cell manufacturer Freyr is adopting 171 among others 172 . While 24M’s technology is being commercially adopted, it is notable that a major cell manufacturer has not licensed the technology but is instead being commercialized by a battery cell manufacturing start-up company, presenting venture on venture risk and reducing the likelihood of commercial deployments to some extent. In some respects, this should be expected for large-step changes in manufacturing, as established companies are typically more risk-averse than small start-ups. The promise of leapfrogging incumbents and gaining market share is often reason enough for a start-up to take on this technology risk.

Start-up companies such as EnPower and Addionics are also in the process of scaling and commercializing their proprietary electrode designs. These companies claim their products would enable the development of simultaneous high-power and energy devices. However, Addionics is yet to start large-scale pilot production (>100 MWh) 173 , and EnPower is having to scale pilot production internally to provide the volume of batteries required for customer qualification, requiring significant CapEx investment from the company 174 .

Finally, series, or bipolar, stacking 175 is being actively researched and scaled-up by companies such as ProLogium 176 and Toyota 177 . Advantages can include better thermal and electrical properties, and reduced packaging but at the expense of a more complex manufacturing process and system design.

The biggest system design adopted commercially over recent years is the so-called “cell-to-pack” design, such as BYD’s Blade Battery. These systems have been quickly adopted as they improve performance but do not fundamentally alter the chemistry of cells or require radically new manufacturing processes.

Qualification of parts in the automotive industry

Even with a mature value chain, supplying parts to the automotive industry is non-trivial, and the process can be time-consuming. Suppliers who wish to engage with the automotive industry must undergo a standardized, rigid qualification process, which is regulated at the international level (see, e.g., International Automotive Task Force, IATF 16949 178 ). The most common automotive standards for part qualification are the German Verband der Automobilindustrie (VDA) production process and product approval (PPA) 179 and the Automotive Industry Action Group (AIAG) Production Part Approval Process (PPAP) 180 .

Some considerations for serving the auto industry are discussed in the literature 181 , with guidelines available from governmental and automotive standard bodies 182 . For example, let us consider the supply of Li-ion battery cells to an automotive OEM for integration into a battery pack. In this case, battery cell suppliers, such as Samsung SDI, CATL, and LG Energy Solution, are expected to reliably supply safe, high-quality parts with minimum rejects, i.e., in a batch of cells supplied to an automotive customer, where less than 10 cells in a million (10 ppm) could be defective. Parts need to be rigorously tested using robust processes.

Following VDA guidelines 182 , qualification for new cells would start at the A-sample, a prototype cell at TRL 5. The A-sample cell does not need to be series produced, but it must be safe, functional, and close to the final design both in terms of performance and geometry: cell footprint and size are fixed. This prototype can compromise on lifetime and performance but should satisfy most of the requirements to lead to the qualification of B-samples, where the cell design is unalterable. Past the B-sample stage, the focus is on manufacturing. A larger number of trial modules/packs are assembled, and cells are series produced, which constitutes the C-sample stage (TRL 6). Finally, in the D-sample stage, the battery cells are produced at scale, ready to be implemented commercially, and ready to pass automotive part approval, e.g., undergo Production Part Approval (PPA) and reach TRL 7.

Testing requirements can increase ten-fold, from hundreds of cells for A-samples to tens of thousands for C-samples. The type of tests required includes performance and safety, with the latter being a strict requirement at any stage. Tests are also rigorously defined in standards, guidelines and regulations (such as by the International Electrotechnical Commission, IEC 62660, by the United Nations, UN38.3, UN ECE R100 181 , 183 ) or routine testing (e.g., United States Advanced Battery Consortium LLC, USABC, guidelines) 184 . It is essential to understand that most actors, academic or industrial, particularly during the initial stage (where start-up companies are usually involved), lack the resources to accurately carry out these tests or enter the supplier qualification step for the automotive segment. A lack of appropriate process control can also result in manufacturing defects, potentially leading to costly product recalls 2 , 185 .

Summary and recommendations

Taking into account all the various aspects of battery research discussed in this perspective article, we summarize below the main take-home messages that we hope could be useful for expert, non-expert, academic and industrial researchers when evaluating claims in the field of lithium-based secondary batteries and, energy storage research in general.

Remarkable improvements to cost and performance in lithium-based batteries owe just as much to innovation at the cell, system and supply chain level as to materials development. Battery development is an interdisciplinary technical area with a complex value chain. For academic research to provide the largest benefit to these sectors, there needs to be collaboration across disciplines, with the industry actively advising academia on specific end-customer requirements. This could be fostered, for example, by supporting industrial researchers taking shared positions with academia, encouraging industrial researchers to publish more peer-reviewed papers, and increasing academic representation at industry conferences (and vice versa).

Metrics are important, but which metrics matter and how they translate from theory to system is case-dependent. A clear consideration of the bigger picture is vital for effective applied research. We have evidenced how the high theoretical energy density/specific energy of a positive electrode active material, like NCA, does not necessarily translate to higher performance at the pack level. Many KPIs need to be considered when scaling a material, as a battery with high energy and low cycle life could have limited applications. All KPIs need to be evaluated for devices at high TRL, and manufacturing itself can be the biggest challenge, particularly when innovative technologies are not “drop-in”. In cell developer QuantumScape’s recent earnings call, when asked if the company needed to make perfectly uniform and totally defect-free solid-electrolyte-based separators for its cells to work, CEO Jagdeep Singh hinted at these challenges when he replied, “the key is knowing which defects matter and which ones don’t and to focus on the former” 186 .

Moving up in the TRL scale is an increasingly expensive and complex task. The ability to reach TRL 9 requires an understanding of many requirements and a quick transition across lower TRLs. It is easy to over-simplify the factors involved in commercialising a technology, subject to a vast and continuously changing global industry that naturally introduces uncertainty into economic viability. It is perhaps too easy for academic researchers to be overly optimistic about the ability of a certain technology to scale based on, for example, preliminary performance data or raw materials costs, unaware of the exponentially increasing requirements on resources required to bring a new technology to market. This is perhaps best exemplified by Tesla’s chief executive officer Elon Musk’s comments regarding “the machine that builds the machine”, which references the difficulties companies face in manufacturing at scale 187 .

Hype, over-extrapolation and perverse incentives only risk harm to the sector in the long run, and all participants should take responsibility for fostering good communication and best practices. Within academia and industry alike, the battery field has unfortunately cultivated a reputation for hype, false promises and unrealistic goals. Many other scientific areas have had to grapple with reproducibility or scientific integrity crises in recent years, brought on by shortcomings which can just as easily be found in the battery scientific literature. In this regard, the whole battery research community must support initiatives such as the adoption of standardised testing protocols, standardisation of data collection, and requirement of publishing raw data. Such developments promote transparency and transferability of knowledge, especially considering the increasing importance of research approaches based on machine learning or, more broadly, artificial intelligence.

In particular, we strongly recommend that battery researchers keep in mind the following aspects to improve material development without neglecting the practical application aspect:

The electrolyte effectively sets the electrochemical energy storage system boundaries, including safety and cycle life, and electrolyte development is an exercise in compromise. For example, cost has to be balanced with electrochemical stability and ionic conductivity. Improvements in cycle life are key for most applications, and research on new electrolyte systems should be incentivised.

In recent years, the focus of the industry, and particularly automakers, has been on achieving a step change in energy density, which has sharpened the focus on introducing or switching to silicon and lithium metal negative electrodes, thus, necessitating a re-thinking of cell design. These new concepts must, of course, meet minimum performance requirements. However, the continued improvement to what could be considered ‘legacy’ battery concepts, as well as increasing raw material costs, have seen some companies achieving competitive performance from such ‘legacy’ systems as graphite | |LFP batteries. Further improvements in these battery systems could open up the possibility of business model innovations, such as vehicle-to-grid (V2G) integration.

Targets in terms of cost reduction and increased energy and lifetime can also be achieved with incremental improvements, e.g., by refining pack design and manufacturing processes such as BYD’s Blade battery and pack, but also active and inactive materials, e.g., electrolyte and additive optimisation as highlighted by Professor Jeff Dahn (Dalhousie University) 188 .

Positive electrode active materials generally differentiate lithium-based batteries, and choice is driven as much by cost as by performance; this is likely to continue in the short to medium term. In the future, negative electrode material choice could similarly differentiate these batteries.

We would also remark on the strategic role of the supply chain. This area is crucial in reducing cost and improving lithium-based batteries’ performance while strongly influencing the manufacturing and material production processes. Another equally important area is the need for data-driven environmental sustainability analysis, such as life cycle assessments, to understand the environmental impact of batteries from raw-material mining to recycling.

As an increasing number of researchers with various scientific and technical backgrounds turn their focus to the battery industry, it is important that they acquire a broader view of the research and development landscape across the sector, not narrowing their vision to only focus on their field of expertise. In doing so, it is possible to avoid reaching misleading or ineffective conclusions that fail to advance the scientific understanding and progress of lithium-based batteries.

In this regard, we consider the growth of the online battery community during COVID−19 as an encouraging development. Hybrid conferences can be effective forums for experts and non-experts to engage with each other and acquire a broader view. Open, inclusive, and cost-effective initiatives should be incentivized, starting from free access to scientific research and including accessible communication platforms with academic and non-academic participation, such as the Battery Modelling Webinar Series 189 , Battery Brunch 190 , and Battery Pub 191 . However, these initiatives come with some challenges and limitations, such as (i) a risk that misinformation may spread (moderators are needed); (ii) open data can be misused by entities with a conflict of interest or misinterpreted by non-experts; (iii) risk of communities becoming self-referential; 192 (iv) confidentiality issues, where researchers working closely with industry can be restricted by non-disclosure agreements. In addition, many scientists have found social media platforms, such as Twitter or LinkedIn, valuable venues for networking and outreach 193 .

A more rigorous approach to science is ultimately needed. The end goal should be accelerating innovations that directly improve battery systems and increasing the number of relevant, reproducible, and openly accessible peer-reviewed scientific articles. This is particularly important considering that the amount of time and non-time resources needed to drive the energy transition are finite 194 .

Nowadays, there is too much research that confuses, rather than adds to, progress, and we need joint action from stakeholders, industry, academia, and publishers to solve this issue. Resources should not be squandered on the basis of (often unknowingly, potentially in good faith) biased and/or unreliable studies or well-sounding press releases. Indeed, a more critical, engineering-led, numerical, and transparent approach to scientific research is certainly required.

As a closing message, the reader should bear in mind that transparency is a key requirement, and the lack of adequate, impartial, and exhaustive communication is usually the main reason for the divide between academia and industry or, more broadly, for the failure of collaborative research activities.

Data availability

Data is fully available on request from the authors

Raccichini, R., Qiao, M. & Dongare, P. The journey of an electrifying (r)evolution. Nat. Commun . 12 , 4153 (2021).

Blomgren, G. E. The development and future of lithium ion batteries. J. Electrochem. Soc. 164 , A5019–A5025 (2017).

Article   CAS   Google Scholar  

Yoshino, A. The birth of the lithium-ion battery. Angew. Chem. - Int. Ed. 51 , 5798–5800 (2012).

Mayer, S. T., Feikert, J. H. & Kaschmitter, J. L. Cycle Life Testing of lithium-Ion Batteries for Small Satellite LEO Space Missions. AIAA Conference on Small Satellites https://www.osti.gov/servlets/purl/10191068 (1993).

Waldmann, T., Scurtu, R.-G., Richter, K. & Wohlfahrt-Mehrens, M. 18650 vs. 21700 Li-ion cells – A direct comparison of electrochemical, thermal, and geometrical properties. J. Power Sources 472 , 228614 (2020).

Nelson, P. A., Ahmed, S., Gallagher, K. G. & Dees, D. W. Modeling the Performance and Cost of Lithium-Ion Batteries for Electric-Drive Vehicles , Third Edition. http://www.osti.gov/servlets/purl/1503280/ (2019) https://doi.org/10.2172/1503280 .

Ziegler, M. S. & Trancik, J. E. Re-examining rates of lithium-ion battery technology improvement and cost decline. Energy Environ. Sci. 14 , 1635–1651 (2021).

Article   Google Scholar  

Kittner, N., Lill, F. & Kammen, D. M. Energy storage deployment and innovation for the clean energy transition. Nat. Energy 2 , 17125 (2017).

Article   ADS   Google Scholar  

Ulissi, U. & Raccichini, R. Past, present, and future of electrochemical energy storage: A brief perspective. in 1–28 (2021). https://doi.org/10.1016/B978-0-12-821434-3.00013-2 .

McKerracher, C. Electric Vehicle Outlook 2022. Bloomberg New Energy Finance https://about.newenergyfinance.com/electric-vehicle-outlook/ (2022).

IEA. Global EV Outlook 2022. IEA https://www.iea.org/reports/global-ev-outlook-2022 (2022).

Winter, M., Barnett, B. & Xu, K. Before Li-Ion Batteries. Chem. Rev. 118 , 11433–11456 (2018).

Lacey, M. Cell Library. https://docs.google.com/spreadsheets/d/1uWUVmBCZ0_JTJ6E_bX5sBMGP0JEabwcorVHmc6S3tZE/ .

Ziegler, M. S., Song, J. & Trancik, J. E. Determinants of lithium-ion battery technology cost decline. Energy Environ. Sci. 14 , 6074–6098 (2021).

Ahmed, S., Nelson, P. A., Gallagher, K. G., Susarla, N. & Dees, D. W. Cost and energy demand of producing nickel manganese cobalt cathode material for lithium-ion batteries. J. Power Sources 342 , 733–740 (2017).

Article   ADS   CAS   Google Scholar  

Shanghai Metals Market (SMM). https://www.metal.com/ .

Yang, X.-G., Liu, T. & Wang, C.-Y. Thermally modulated lithium iron phosphate batteries for mass-market electric vehicles. Nat. Energy 6 , 176–185 (2021).

Wentker, M., Greenwood, M. & Leker, J. A bottom-up approach to lithium-ion battery cost modeling with a focus on cathode active materials. Energies 12 , 504 (2019).

Ue, M., Sakaushi, K. & Uosaki, K. Basic knowledge in battery research bridging the gap between academia and industry. Mater. Horiz. 7 , 1937–1954 (2020). An excellent paper that aims at bridging the gap between industrial and academic research, describes several technological parameters required for industrially relevant battery development.

Greenwood, M. et al. The Battery Component Readiness Level (BC-RL) framework: A technology-specific development framework. J. Power Sources Adv. 14 , 100089 (2022).

Liu, J. et al. Pathways for practical high-energy long-cycling lithium metal batteries. Nat. Energy 4 , 180–186 (2019).

Johansson, P. et al. Ten ways to fool the masses when presenting battery research**. Batter. Supercaps 4 , 1785–1788 (2021).

Pohlmann, S. Metrics and methods for moving from research to innovation in energy storage. Nat. Commun. 13 , 1538 (2022).

Zampardi, G. & La Mantia, F. Open challenges and good experimental practices in the research field of aqueous Zn-ion batteries. Nat. Commun. 13 , 687 (2022).

LeVine, S. Powerhouse, The: America, China and the Great Battery War . (Penguin Books, 2016).

Collingridge, J. Sir James Dyson writes off £46m on battery maker Sakti3. The Sunday Times https://www.thetimes.co.uk/article/sir-james-dyson-writes-off-46m-on-battery-maker-sakti3-qqws7j3sk (2018).

Choi, J. W. & Aurbach, D. Promise and reality of post-lithium-ion batteries with high energy densities. Nat. Rev. Mater. 1 , 16013 (2016).

Eshetu, G. G. et al. Production of high-energy Li-ion batteries comprising silicon-containing anodes and insertion-type cathodes. Nat. Commun. 12 , 5459 (2021).

Tesla. 2020 Annual Meeting of Stockholders and Battery Day—22 September 2020. https://www.tesla.com/en_gb/2020shareholdermeeting (2020).

CATL. EV battery technology innovation promotes comprehensive electrification. https://www.catl.com/en/news/913.html (2022).

BYD. BYD’s CTB technology makes its world premiere, and the first model, the Seal, opens for pre-sale at the same time! https://mp.weixin.qq.com/s/VgI2SvlROoW-0jMZY92lJw (2022).

Leapmotor. Leapmotor’s First Mass Production Model with CTC Technology, February 25, 2022. https://en.leapmotor.com/NewsRooms/news (2022).

Nölle, R. et al. A reality check and tutorial on electrochemical characterization of battery cell materials: How to choose the appropriate cell setup. Mater. Today 32 , 131–146 (2020).

Williams, B. The father of the lithium-ion battery has a new design that’s 3 times better. https://finance.yahoo.com/news/father-lithium-ion-battery-design-171913448.html (2017).

Cater, H. A spoonful of sugar opens a path to longer lasting lithium sulfur batteries. https://www.monash.edu/news/articles/a-spoonful-of-sugar-opens-a-path-to-longer-lasting-lithium-sulfur-batteries (2021).

Braga, M. H., Grundish, N. S., Murchison, A. J. & Goodenough, J. B. Alternative strategy for a safe rechargeable battery. Energy Environ. Sci. 10 , 331–336 (2017).

University of Texas. Lithium-ion battery inventor introduces new technology for fast-charging, noncombustible batteries. https://news.utexas.edu/2017/02/28/goodenough-introduces-new-battery-technology/ (2017).

Hanghofer, I. et al. Untangling the structure and dynamics of lithium-rich anti-perovskites envisaged as solid electrolytes for batteries. Chem. Mater. 30 , 8134–8144 (2018).

Steingart, D. A. & Viswanathan, V. Comment on “Alternative strategy for a safe rechargeable battery” by M. H. Braga, N. S. Grundish, A. J. Murchison and J. B. Goodenough, Energy Environ. Sci., 2017, 10, 331–336. Energy Environ. Sci. 11 , 221–222 (2018).

A checklist for photovoltaic research. Nat. Mater . 14 , 1073–1073 (2015).

Stephan, A. K. Standardized Battery Reporting Guidelines. Joule 5 , 1–2 (2021). This editorial, and the related battery checklist, is an example of an essential move towards more transparent reporting of data .

Arbizzani, C. et al. Good practice guide for papers on supercapacitors and related hybrid capacitors for the Journal of Power Sources. J. Power Sources 450 , 227636 (2020).

Li, J. et al. Good practice guide for papers on batteries for the Journal of Power Sources. J. Power Sources 452 , 227824 (2020).

Mistry, A. et al. A minimal information set to enable verifiable theoretical battery research. ACS Energy Lett. 6 , 3831–3835 (2021).

Cao, Y., Li, M., Lu, J., Liu, J. & Amine, K. Bridging the academic and industrial metrics for next-generation practical batteries. Nat. Nanotechnol. 14 , 200–207 (2019).

Clark, S. et al. Toward a unified description of battery data. Adv. Energy Mater. 12 , 2102702 (2022).

Battery Archive—Resources. https://www.batteryarchive.org/resources.html .

Shahrooei, A. Comparison of open datasets for lithium-ion battery testing. BatteryBits https://medium.com/batterybits/comparison-of-open-datasets-for-lithium-ion-battery-testing-fd0de091ca2 (2020).

Price, J. H. & Murnan, J. Research limitations and the necessity of reporting them. Am. J. Heal. Educ. 35 , 66–67 (2004).

Theofanidis, D. & Fountouki, A. Limitations and delimitations in the research process. Perioper. Nurs. 7 , 155–162 (2018).

Google Scholar  

Volta, A. On the electricity excited by the mere contact of conducting substances of different kinds. In a letter from Mr. Alexander Volta, F. R. S. Professor of Natural Philosophy in the University of Pavia, to the Rt. Hon. Sir Joseph Banks, Bart. K.B. P. R. Philos. Trans. R. Soc. Lond. 90 , 403–431 (1800). XVII.

ADS   Google Scholar  

Xu, K. Electrolytes and interphases in Li-ion batteries and beyond. Chem. Rev . 114 , 11503–11618 (2014). This review paper, and similar manuscripts and books published by Dr Xu, are invaluable, industrially relevant sources of information for electrolyte R&D .

Jow, T. R., Xu, K., Borodin, O. & Ue, M. Electrolytes for Lithium and Lithium-Ion Batteries . 58 (Springer New York, 2014).

Haregewoin, A. M., Wotango, A. S. & Hwang, B.-J. Electrolyte additives for lithium ion battery electrodes: progress and perspectives. Energy Environ. Sci. 9 , 1955–1988 (2016).

Xu, K. Nonaqueous liquid electrolytes for lithium-based rechargeable batteries. Chem. Rev. 104 , 4303–4417 (2004).

Johns, P. A., Roberts, M. R., Wakizaka, Y., Sanders, J. H. & Owen, J. R. How the electrolyte limits fast discharge in nanostructured batteries and supercapacitors. Electrochem. Commun. 11 , 2089–2092 (2009).

Gauthier, M. et al. Electrode–electrolyte interface in li-ion batteries: current understanding and new insights. J. Phys. Chem. Lett. 6 , 4653–4672 (2015).

Peled, E. & Menkin, S. Review—SEI: Past, present and future. J. Electrochem. Soc. 164 , A1703–A1719 (2017).

Wang, H. et al. Liquid electrolyte: The nexus of practical lithium metal batteries. Joule 6 , 588–616 (2022) https://doi.org/10.1016/j.joule.2021.12.018 .

Ge, M. et al. Recent advances in silicon‐based electrodes: from fundamental research toward practical applications. Adv. Mater. 33 , 2004577 (2021).

Li, W., Song, B. & Manthiram, A. High-voltage positive electrode materials for lithium-ion batteries. Chem. Soc. Rev. 46 , 3006–3059 (2017).

Fan, X. & Wang, C. High-voltage liquid electrolytes for Li batteries: progress and perspectives. Chem. Soc. Rev. 50 , 10486–10566 (2021).

Ue, M. & Uosaki, K. Recent progress in liquid electrolytes for lithium metal batteries. Curr. Opin. Electrochem. 17 , 106–113 (2019).

Li, M., Wang, C., Chen, Z., Xu, K. & Lu, J. New Concepts in Electrolytes. Chem. Rev. 120 , 6783–6819 (2020).

Cuberg. Cuberg’s Cell technology reaches new major performance milestone for lithium metal battery development. https://cuberg.net/news/cuberg-lithium-metal-external-cell-cycle-life-validation (2022).

Sapunkov, O., Pande, V., Khetan, A., Choomwattana, C. & Viswanathan, V. Quantifying the promise of ‘beyond’ Li-ion batteries. Transl. Mater. Res. 2 , 045002 (2015).

Varzi, A., Raccichini, R., Passerini, S. & Scrosati, B. Challenges and prospects of the role of solid electrolytes in the revitalization of lithium metal batteries. J. Mater. Chem. A 4 , 17251–17259 (2016).

Janek, J. & Zeier, W. G. A solid future for battery development. Nat. Energy 1 , 16141 (2016).

Randau, S. et al. Benchmarking the performance of all-solid-state lithium batteries. Nat. Energy 5 , 259–270 (2020).

Wu, T., Dai, W., Ke, M., Huang, Q. & Lu, L. All‐solid‐state thin film μ‐batteries for microelectronics. Adv. Sci. 8 , 2100774 (2021).

Laszczyk, K. U. & Kobashi, K. Microbatteries. in Microsupercapacitors 193–203 (Elsevier, 2022). https://doi.org/10.1016/B978-0-08-102888-9.00011-2 .

Liu, Y., Zhang, R., Wang, J. & Wang, Y. Current and future lithium-ion battery manufacturing. iScience 24 , 102332 (2021).

Beard, K. W. Linden’s Handbook of Batteries, Fifth Edition . (McGraw-Hill Education, 2019).

Suzuki, N., Watanabe, T., Fujiki, S. & Aihara, Y. Solid‐State Batteries with Inorganic Electrolytes. in Encyclopedia of Electrochemistry 1–62 (Wiley, 2020). https://doi.org/10.1002/9783527610426.bard110015 .

Hitachi Zosen. All-solid-state Lithium-ion Batteries. https://www.hitachizosen.co.jp/english/business/field/functional/as-lib.html .

Bai, X. et al. Key issues and emerging trends in sulfide all solid state lithium battery. Energy Storage Mater. 51 , 527–549 (2022).

Duan, Y. et al. Research progress and prospect in typical sulfide solid-state electrolytes. J. Energy Storage 55 , 105382 (2022).

Kim, K. J., Balaish, M., Wadaguchi, M., Kong, L. & Rupp, J. L. M. Solid‐state Li–metal batteries: challenges and horizons of oxide and sulfide solid electrolytes and their interfaces. Adv. Energy Mater. 11 , 2002689 (2021).

Zhu, Y., He, X. & Mo, Y. Origin of outstanding stability in the lithium solid electrolyte materials: insights from thermodynamic analyses based on first-principles calculations. ACS Appl. Mater. Interfaces 7 , 23685–23693 (2015).

Connell, J. G. et al. Kinetic versus thermodynamic stability of LLZO in contact with lithium metal. Chem. Mater. 32 , 10207–10215 (2020).

Ye, L. et al. Toward higher voltage solid‐state batteries by metastability and kinetic stability design. Adv. Energy Mater. 10 , 2001569 (2020).

Popovic, J. The importance of electrode interfaces and interphases for rechargeable metal batteries. Nat. Commun. 12 , 6240 (2021).

Mauger, A., Julien, C. M., Goodenough, J. B. & Zaghib, K. Tribute to Michel Armand: from Rocking Chair – Li-ion to solid-state lithium batteries. J. Electrochem. Soc. 167 , 070507 (2020).

Motavalli, J. Technology: A solid future. Nature 526 , S96–S97 (2015).

Werwitzke, C. “Actually, we are the pioneer of solid-state battery”. https://www.electrive.com/2021/03/03/actually-we-are-the-pioneer-of-solid-state-battery/ (2021).

Weiss, M. et al. From liquid- to solid-state batteries: ion transfer kinetics of heteroionic interfaces. Electrochem. Energy Rev. 3 , 221–238 (2020).

He, S. et al. Design of a dual-electrolyte battery system based on a high-energy NCM811-Si/C full battery electrode-compatible electrolyte. ACS Appl. Mater. Interfaces 13 , 54069–54078 (2021).

Kane, M. 24M’s dual electrolyte system to enable 350 Wh/kg batteries. https://insideevs.com/news/343492/24ms-dual-electrolyte-system-to-enable-350-wh-kg-batteries/ (2019).

Obrovac, M. N. & Chevrier, V. L. Alloy negative electrodes for Li-ion batteries. Chem. Rev. 114 , 11444–11502 (2014).  This review paper highlights the importance of considering volume as a key variable when considering negative electrode active materials, particularly alloy-type .

Xie, J. & Lu, Y.-C. A retrospective on lithium-ion batteries. Nat. Commun. 11 , 2499 (2020).

Schmuch, R., Wagner, R., Hörpel, G., Placke, T. & Winter, M. Performance and cost of materials for lithium-based rechargeable automotive batteries. Nat. Energy 3 , 267–278 (2018).

Ruoff, C. Tesla tweaks its battery chemistry: a closer look at silicon anode development. https://chargedevs.com/features/tesla-tweaks-its-battery-chemistry-a-closer-look-at-silicon-anode-development/ (2015).

Schmid, R. & Pillot, C. Introduction to energy storage with market analysis and outlook. in AIP Conference Proceedings 1597 , 3–13 (2014). https://doi.org/10.1063/1.4878476 .

Zhao, L. et al. Revisiting the roles of natural graphite in ongoing lithium‐ion batteries. Adv. Mater. 34 , 2106704 (2022).

Ohta, N., Nagaoka, K., Hoshi, K., Bitoh, S. & Inagaki, M. Carbon-coated graphite for anode of lithium ion rechargeable batteries: Graphite substrates for carbon coating. J. Power Sources 194 , 985–990 (2009).

Odziomek, M. et al. Hierarchically structured lithium titanate for ultrafast charging in long-life high capacity batteries. Nat. Commun. 8 , 15636 (2017).

Toshiba. Next-generation SCiB TM supporting smart mobility in the age of MaaS. https://www.global.toshiba/ww/products-solutions/battery/scib/next/nto.html .

Echion Technologies. https://echiontech.com/ (2022).

Nyobolt. https://nyobolt.com/ (2022).

Geary, H. Echion and iElectrolyte demonstrate li-ion battery cells with ultra-long cycle life. https://echiontech.com/echion-ielectrolyte-demonstrate-ultra-long-life-li-ion-cells/ (2022).

Griffith, K. J., Wiaderek, K. M., Cibin, G., Marbella, L. E. & Grey, C. P. Niobium tungsten oxides for high-rate lithium-ion energy storage. Nature 559 , 556–563 (2018).

Sanz, J., Tomasa, O., Sidki-Rius, N. & Sidki-Rius, N. Niobium (Nb) [Z = 41]. Elements and Mineral Resources 147–150 (2022). https://doi.org/10.1007/978-3-030-85889-6_36 .

Nzeh, N. S., Popoola, A. P. I., Adeleke, A. A. & Adeosun, S. O. Factors and challenges in the recovery of niobium and tantalum from mineral deposits, recommendations for future development – A review. Mater. Today Proc . (2022) https://doi.org/10.1016/j.matpr.2022.06.034 .

Whittingham, M. S. History, evolution, and future status of energy storage. Proc. IEEE 100 , 1518–1534 (2012).

Lain, M., Brandon, J. & Kendrick, E. Design strategies for high power vs. high energy lithium ion cells. Batteries 5 , 64 (2019).

Chen, C.-H. et al. Development of experimental techniques for parameterization of multi-scale lithium-ion battery models. J. Electrochem. Soc. 167 , 080534 (2020).

Sang-Min, L., Goo-Jin, J., Sung-Soo, K. & Yoshiaki, N. Negative active material for a rechargeable lithium battery, a method of preparing the same, and a rechargeable lithium battery comprising the same. US20130177813A1 (2004).

GAC Motor. GAC MOTOR Brand Values | Understanding ‘Technology Innovation’. https://www.prnewswire.com/ru/press-releases/gac-motor-brand-values-understanding-technology-innovation–841381795.html (2021).

Choi, M. & Umicore. Charting the Development of Silicon Anode Materials for Lithium-Ion Batteries and Rise in Investment and Manufacture. https://www.bloomberg.com/press-releases/2022-05-26/the-battery-show-europe-reveals-conference-agenda-feat-100-speakers-from-freyr-northvolt-solid-power-volkswagen-daimler (2022).

Vidal, D. et al. Si–C/G based anode swelling and porosity evolution in 18650 casing and in pouch cell. J. Power Sources 514 , 230552 (2021).

Renault Nissan Mitsubishi. Alliance Ventures invests in Enevate to advance li-ion battery technology for electric vehicles. https://alliancernm.com/2022/01/26/alliance-ventures-invests-in-enevate-to-advance-li-ion-battery-technology-for-electric-vehicles/ (2022).

Volvo. Volvo Cars Tech Fund invests in battery technology pioneers StoreDot. https://www.media.volvocars.com/global/en-gb/media/pressreleases/298545/volvo-cars-tech-fund-invests-in-battery-technology-pioneers-storedot (2022).

Mercedes Benz. Mercedes-Benz and Sila achieve breakthrough with high silicon automotive battery. https://group-media.mercedes-benz.com/marsMediaSite/en/instance/ko/Mercedes-Benz-and-Sila-achieve-breakthrough-with-high-silicon-automotive-battery.xhtml?oid=53292784 (2022).

Group14 Technologies. Porsche AG Takes the Lead in Group14 Technologies $400M Raise to Accelerate Global Production of Lithium-Silicon Battery Materials. https://group14.technology/en/news/porsche-ag-takes-the-lead-in-group14s-400m-raise-to-accelerate-global-production-of-lithium-silicon-battery-materials (2022).

Sila. How Whoop landed a fancy new battery for its fitness trackers. https://www.silanano.com/news/how-whoop-landed-a-fancy-new-battery-for-its-fitness-trackers (2021).

Amprius. Amprius’ Silicon Nanowire Lithium Ion Batteries Power Airbus Zephyr S HAPS Solar Aircraft. https://amprius.com/corporate-announcements/amprius-silicon-nanowire-lithium-ion-batteries-power-airbus-zephyr-s-haps-solar-aircraft (2018).

Guo, J. et al. Silicon‐based lithium ion battery systems: state‐of‐the‐art from half and full cell viewpoint. Adv. Funct. Mater. 31 , 2102546 (2021).

Jin, L. et al. Pre‐lithiation strategies for next‐generation practical lithium‐ion batteries. Adv. Sci. 8 , 2005031 (2021).

Enevate. Enevate Technology. https://www.enevate.com/technology/hd-energy-technology-overview/ (2022).

LeydenJar. LeydenJar Technology. https://leyden-jar.com/technology/ (2022).

Amprius. Amprius Technology. https://amprius.com/technology (2022).

OneD Battery Science Sinanode. https://onedsinanode.com/sinanode/ (2022).

Chae, S., Choi, S., Kim, N., Sung, J. & Cho, J. Integration of graphite and silicon anodes for the commercialization of high‐energy lithium‐ion batteries. Angew. Chem. Int. Ed. 59 , 110–135 (2020).

Louli, A. J. et al. Diagnosing and correcting anode-free cell failure via electrolyte and morphological analysis. Nat. Energy 5 , 693–702 (2020).

Louli, A. J. et al. Different positive electrodes for anode-free lithium metal cells. J. Electrochem. Soc. 169 , 040517 (2022).

Iaboni, D. S. M. & Obrovac, M. N. Li 15 Si 4 formation in silicon thin film negative electrodes. J. Electrochem. Soc. 163 , A255–A261 (2016).

Niu, C. et al. High-energy lithium metal pouch cells with limited anode swelling and long stable cycles. Nat. Energy 4 , 551–559 (2019).

Wu, X. et al. Safety Issues in lithium ion batteries: materials and cell design. Front. Energy Res . 7 , 65 (2019).

Grady, H. R. Lithium metal for the battery industry. J. Power Sources 5 , 127–135 (1980).

Duffner, F. et al. Post-lithium-ion battery cell production and its compatibility with lithium-ion cell production infrastructure. Nat. Energy 6 , 123–134 (2021).

Yasunami, S., Honjo, H., Honjo, K. & Saito, K. Manufacture of lithium metal foil or lithium alloy foil. JPH1058007A (1996).

Albertus, P., Babinec, S., Litzelman, S. & Newman, A. Status and challenges in enabling the lithium metal electrode for high-energy and low-cost rechargeable batteries. Nat. Energy 3 , 16–21 (2018). This paper provides excellent guidelines for practical development of cost- and performance-effective lithium metal batteries.

Vanleeuw, D., Sapundjiev, D., Sibbens, G., Oberstedt, S., & Castiñeira, P.S. Physical vapour deposition of metallic lithium. J. Radioanal. Nucl. Chem. 299 , 1113–1120 (2014).

Fu, C. & Gao, Y. Method for preparing thin-layer lithium metal anode for all-solid-state lithium-ion battery based on PVD. https://worldwide.espacenet.com/patent/search/family/055676692/publication/CN105489845A?q=CN105489845A (2015).

Schönherr, K. et al. Liquid lithium metal processing into ultrathin metal anodes for solid state batteries. Chem. Eng. J. Adv. 9 , 100218 (2022).

Livent. Livent Announces LIOVIX TM , a Proprietary Lithium Metal Product That Can Improve the Performance, Safety and Sustainability of Lithium-Ion Batteries. https://ir.livent.com/news/news-details/2021/Livent-Announces-LIOVIX-a-Proprietary-Lithium-Metal-Product-That-Can-Improve-the-Performance-Safety-and-Sustainability-of-Lithium-Ion-Batteries/default.aspx (2021).

United Nations Economic Commission for Europe. Agreement concerning the International Carriage of Dangerous Goods by Road. https://unece.org/about-adr (2021).

International Air Transport Association. Dangerous Goods Regulations. https://www.iata.org/en/programs/cargo/dgr/ (2022).

Manthiram, A. A reflection on lithium-ion battery cathode chemistry. Nat. Commun. 11 , 1550 (2020).  We regard this paper as an excellent technical and historical account of positive electrode active materials.

Chauhan, A. S., Nepal, B., Soni, G. & Rathore, A. P. S. Examining the state of risk management research in new product development process. Eng. Manag. J. 30 , 85–97 (2018).

Wang, K. et al. Recent advances and historical developments of high voltage lithium cobalt oxide materials for rechargeable Li-ion batteries. J. Power Sources 460 , 228062 (2020).

Nissan. Prairie Joy EV National Institute of Polar Research (1998: PM11rev.). https://www.nissan-global.com/EN/HERITAGE/450_prairie_joy_ev.html (2022).

Miao, Y., Hynan, P., von Jouanne, A. & Yokochi, A. Current Li-ion battery technologies in electric vehicles and opportunities for advancements. Energies 12 , 1074 (2019).

BloombergNEF. Bloomberg Terminal. https://www.bloomberg.com/professional/solution/bloomberg-terminal/ (2021).

Yamazaki, M. Exclusive: Panasonic aims to boost energy density in Tesla batteries by 20% - executive. https://www.reuters.com/article/us-panasonic-tesla-exclusive-idUSKCN24V1GB (2020).

Lin, R. et al. Hierarchical nickel valence gradient stabilizes high-nickel content layered cathode materials. Nat. Commun. 12 , 2350 (2021).

SMM. SMM - Lithium Carbonate (99.5% Battery Grade), RMB/mt. https://www.metal.com/Chemical-Compound/201102250059 (2022).

Ritchie, M. & Stringer, D. Threat of Cobalt Shock Is a Top Risk for Electric Vehicles. https://www.bloomberg.com/news/articles/2018-05-21/threat-of-cobalt-supply-shock-is-top-risk-for-electric-vehicles#xj4y7vzkg .

Robinson, C. BMW the first to confirm Ni-rich NMC 811 cathodes in updated X1 PHEV for China. https://members.luxresearchinc.com/research/news_commentary/31559?hsp=true (2019).

Fastmarkets. FOCUS: What’s the impact of China’s 2019 EV subsidy policy? https://www.fastmarkets.com/insights/focus-whats-the-impact-of-chinas-2019-ev-subsidy-policy (2019).

BYD. BYD ANNOUNCES ALL ITS PURE EVS WILL NOW COME WITH BLADE BATTERIES. https://en.byd.com/news/byd-announces-all-its-pure-evs-will-now-come-with-blade-batteries/ (2021).

Volkswagen. Volkswagen Power Day. https://www.volkswagenag.com/en/events/2021/Volkswagen_Power_Day.html (2021).

Gent, W. E., Busse, G. M. & House, K. Z. The predicted persistence of cobalt in lithium-ion batteries. Nat. Energy https://doi.org/10.1038/s41560-022-01129-z (2022).

Green Car Congress. Solid Power unveils all-solid-state platform technology, transitions silicon cells to pilot line. https://www.greencarcongress.com/2021/05/20210525-solidpower.html (2021).

Takada, K. Lithium iron sulfide as an electrode material in a solid state lithium battery. Solid State Ion. 117 , 273–276 (1999).

Ulissi, U. et al. High capacity all-solid-state lithium batteries enabled by pyrite-sulfur composites. Adv. Energy Mater . 1801462 (2018) https://doi.org/10.1002/aenm.201801462 .

Wang, L. et al. Li-free cathode materials for high energy density lithium. Batteries. Joule 3 , 2086–2102 (2019).

CAS   Google Scholar  

BloombergNEF. BloombergNEF, Lithium-Ion Batteries: State of the Industry 2021. https://www.bnef.com/insights/27271 (2021).

Li, W. et al. Enabling high areal capacity for Co-free high voltage spinel materials in next-generation Li-ion batteries. J. Power Sources 473 , 228579 (2020).

Haldor Topsoe. Haldor Topsøe Battery Materials. https://www.topsoe.com/processes/battery-materials (2021).

Nano One Materials. Nano One Enters Agreement with Global Automotive Company to Develop and Evaluate Manganese Rich Batteries. https://nanoone.ca/news/news-releases/nano-one-enters-agreement-with-global-automotive-company-to-develop-and-evaluate-manganese-rich-batteries/ (2021).

SVOLT. SVOLT NMx. https://www.svolt.cn/en/hexin_cailiao.php (2021).

Huang, H.-D. LMFP: The Future of Lithium-Ion Batteries. AABC Europe 2022 , (2022).

SAFT. A new incubator to energize the future of battery technology. https://www.saftbatteries.com/media-resources/our-stories?page=1 (2022).

CATL. February 14, 2022—Investor Relations Activity Record Sheet. https://www.catl.com/uploads/1/file/public/202203/20220301092621_t0is4stgfc.pdf (2022).

Zhange, P. CATL’s M3P battery to be put into use next year, says chief scientist. https://cnevpost.com/2022/07/22/catls-m3p-battery-to-be-put-into-use-next-year-says-chief-scientist/ (2022).

Morrow. Morrow and Haldor Topsøe sign binding supply agreement for pilot production of cobalt-free material. https://www.morrowbatteries.com/post/morrow-and-haldor-topsoe-sign-binding-supply-agreement-for-pilot-production-of-cobalt-free-material (2021).

Blome, F. EV Batteries: Challenges for the Mass Market. https://www.youtube.com/watch?v=yPXLo03s2sI (2021).

Stavridis, J. U.S. Needs a Strong Defense Against China’s Rare-Earth Weapon. Bloomberg News https://www.bloomberg.com/opinion/articles/2021-03-04/u-s-needs-a-strong-defense-against-china-s-rare-earth-weapon .

2021 Long-Term Electric Vehicle Outlook . https://about.bnef.com/electric-vehicle-outlook/ (2021).

FREYR AS. FREYR Selects 24M as Technology Partner for Mass Production of the Most Cost-competitive, Environmentally Friendly and Safe Battery Cells. https://news.cision.com/freyr/r/freyr-selects-24m-as-technology-partner-for-mass-production-of-the-most-cost-competitive–environmen,c3238150 (2020).

Kane, M. GPSC To Build Battery Plant In Thailand For 24M Semi-Solid Tech. https://insideevs.com/news/399802/gpsc-solid-state-battery-24m/ (2020).

Addionics. Addionics Technology. https://www.addionics.com/technology (2022).

EnPower. EnPower Announces U.S. Li-ion Battery Manufacturing Facility. https://www.enpowerinc.com/us-lithium-ion-battery-manufacturing-facility/ (2021).

Xu, L. et al. Toward the scale‐up of solid‐state lithium metal batteries: the gaps between lab‐level cells and practical large‐format batteries. Adv. Energy Mater. 11 , 2002360 (2021).

ProLogium Technology. Prologium Products. https://prologium.com/products/ .

Toyota Motor Corporation. Toyota to Launch All-New Aqua. https://global.toyota/en/newsroom/toyota/35584064.html#bipolar .

International Automotive Task Force. International Automotive Task Force, IATF 16949. https://www.iatfglobaloversight.org/ (2016).

Verband der Automobilindustrie (VDA). Securing the Quality of Supplies, Production process and product approval (PPA). https://webshop.vda.de/QMC/en/e-book-volume-2-ppa_042020_eng (2020).

Automotive Industry Action Group (AIAG). Production Part Approval Process (PPAP) Manual. https://www.aiag.org/quality/automotive-core-tools/ppap (2006).

The Handbook of Lithium-Ion Battery Pack Design . (Elsevier, 2015). https://doi.org/10.1016/C2013-0-23144-5 .

VDA QMC Publications. Maturity Level Assurance for new Parts https://vdaqmc.de/en/publications/ (2022).

Castillo, E. C. Standards for electric vehicle batteries and associated testing procedures. in Advances in Battery Technologies for Electric Vehicles 469–494 (Elsevier, 2015). https://doi.org/10.1016/B978-1-78242-377-5.00018-2 .

Christophersen, J. P. Battery Test Manual For Electric Vehicles, Revision 3 . (2015) https://doi.org/10.2172/1186745 .

Park, K. Hyundai’s $900 Million Recall Shows How Costly EVs Can Be. Bloomberg News https://www.bloomberg.com/news/articles/2021-02-25/hyundai-s-900-million-recall-shows-ev-glory-is-no-one-way-road (2021).

QuantumScape. QuantumScape Corporation’s (QS) CEO Jagdeep Singh on Q2 2022 Results—Earnings Call Transcript. https://seekingalpha.com/article/4526637-quantumscape-corporations-qs-ceo-jagdeep-singh-on-q2-2022-results-earnings-call-transcript%0A (2022).

LP. Tesla: Building the machine that builds the machine. https://digital.hbs.edu/platform-rctom/submission/tesla-building-the-machine-that-builds-the-machine/ (2017).

Harlow, J. E. et al. A wide range of testing results on an excellent lithium-ion cell chemistry to be used as benchmarks for new battery technologies. J. Electrochem. Soc. 166 , A3031–A3044 (2019).

Baker, J. A. et al. Fostering a sustainable community in batteries. ACS Energy Lett. 5 , 2361–2366 (2020).

Battery Brunch. https://www.batterybrunch.org/ (2022).

Battery Pub. www.batterypub.eu (2022).

Singer, P., Flöck, F., Meinhart, C., Zeitfogel, E. & Strohmaier, M. Evolution of reddit. in Proceedings of the 23rd International Conference on World Wide Web 517–522 (ACM, 2014). https://doi.org/10.1145/2567948.2576943 .

Khoo, E., Lacey, M. J. & DeCaluwe, S. C. Social media platforms for electrochemistry. Electrochem. Soc. Interface https://doi.org/10.1149/2.F14194IF (2019).

Turcheniuk, K., Bondarev, D., Singhal, V. & Yushin, G. Ten years left to redesign lithium-ion batteries. Nature 559 , 467–470 (2018).

Günter, F. J. & Wassiliadis, N. State of the art of Lithium-Ion pouch cells in automotive applications: cell teardown and characterization. J. Electrochem. Soc . (2022) https://doi.org/10.1149/1945-7111/ac4e11 .

Waldmann, T. et al. Review—Post-mortem analysis of aged lithium-ion batteries: disassembly methodology and physico-chemical analysis techniques. J. Electrochem. Soc. 163 , A2149–A2164 (2016).

Bloomberg NEF. 2021 Lithium-Ion Battery Price Survey . https://about.bnef.com/blog/battery-pack-prices-fall-to-an-average-of-132-kwh-but-rising-commodity-prices-start-to-bite/ .

IEA. Clean Energy Innovation . https://www.iea.org/reports/clean-energy-innovation (2020).

Pavia, D. Investing in Building a Strong Pan-European Battery Industry to Capture a New Market Worth 250B€/Year in 2025. in Battery Show 2020 (EIT InnoEnergy, 2020).

Download references

Acknowledgements

U.U. would like to acknowledge Nissan Motor Co., Ltd. Japanese team, i.e., Tabuchi Yuichiro, Takaichi Satoshi, Hosaka Kenji, Aotani Koichiro, Kotaka Toshikazu, Nakayama Ken, for the enriching discussions during the writing process. U.U. would also like to acknowledge Prof. Dan Steingart from Columbia Engineering for the valuable discussions, particularly on the lithium and silicon energy contents, and the Rho Motion research analyst team for the valuable discussions during the manuscript revision. M.J.L. would like to acknowledge David Raymand, Matilda Klett, and Pontus Svens at Scania CV AB for valuable discussions. J.T.F. would like to acknowledge BloombergNEF, Logan Goldie-Scot, Albert Cheung, and Daixin Li for their general guidance and for allowing the reproduction of data from BloombergNEF. J.T.F. would also like to acknowledge the Volta team for continued relevant discussions on the battery industry and technology commercialisation.

Author information

These authors contributed equally: James T. Frith, Matthew J. Lacey, Ulderico Ulissi.

Authors and Affiliations

Volta Energy Technologies, 28365 Davis Pkwy, Warrenville, IL, 60555, USA

James T. Frith

Scania CV AB, 151 87, Södertälje, Sweden

Matthew J. Lacey

Sphere Energy SAS, 250 Bis Boulevard Saint Germain, 75007, Paris, France

Ulderico Ulissi

You can also search for this author in PubMed   Google Scholar

Contributions

J.T.F., M.J.L., and U.U. contributed equally to conceiving and drafting the article. Initially, J.T.F. pulled together a portion of the introduction, cost discussion on supply chains and positive electrode sections. M.J.L. curated the discussion on cell and cell-to-pack, including the analysis reported in the supplementary information sections. U.U. composed part of the introduction, technology readiness, negative electrode, and electrolyte sections. All authors reviewed and enriched the discussion in each section, with the final manuscript reflecting the view of all the authors on each topic. Conclusions were conceived and put down on paper jointly during meetings.

Corresponding authors

Correspondence to James T. Frith , Matthew J. Lacey or Ulderico Ulissi .

Ethics declarations

Competing interests.

J.T.F. works for Volta Energy Technologies, an investor in Solid Power and OneD Battery Sciences, which is cited in this article. M.J.L. works for Scania, which is part of the VW Group. VW Group is an investor in several companies, including for example QuantumScape, 24M and Group14, cited in this article. Scania is an investor in Northvolt, which is an investor in Cuberg, cited in this article. U.U. declares no conflict of interest. The views expressed in this perspective article are the authors’ views and do not necessarily represent the views of the affiliated institutions.

Peer review

Peer review information.

Nature Communications thanks Karim Zaghib, and the other anonymous, reviewer(s) for their contribution to the peer review of this work.

Additional information

Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary information

Supplementary information, rights and permissions.

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons license, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons license and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/ .

Reprints and permissions

About this article

Cite this article.

Frith, J.T., Lacey, M.J. & Ulissi, U. A non-academic perspective on the future of lithium-based batteries. Nat Commun 14 , 420 (2023). https://doi.org/10.1038/s41467-023-35933-2

Download citation

Received : 13 March 2022

Accepted : 09 January 2023

Published : 26 January 2023

DOI : https://doi.org/10.1038/s41467-023-35933-2

Share this article

Anyone you share the following link with will be able to read this content:

Sorry, a shareable link is not currently available for this article.

Provided by the Springer Nature SharedIt content-sharing initiative

This article is cited by

All-solid-state lithium–sulfur batteries through a reaction engineering lens.

  • Jung Tae Kim

Nature Chemical Engineering (2024)

My cell is better than yours

  • Nella M. Vargas-Barbosa

Nature Nanotechnology (2024)

Characterisation and modelling of potassium-ion batteries

  • Shobhan Dhir
  • John Cattermull
  • Mauro Pasta

Nature Communications (2024)

Sustainable plug-in electric vehicle integration into power systems

  • Hongcai Zhang
  • Xiaosong Hu
  • Scott J. Moura

Nature Reviews Electrical Engineering (2024)

Complementary probes for the electrochemical interface

  • Ernest Pastor
  • F. Pelayo García de Arquer

Nature Reviews Chemistry (2024)

By submitting a comment you agree to abide by our Terms and Community Guidelines . If you find something abusive or that does not comply with our terms or guidelines please flag it as inappropriate.

Quick links

  • Explore articles by subject
  • Guide to authors
  • Editorial policies

Sign up for the Nature Briefing newsletter — what matters in science, free to your inbox daily.

literature review on paper battery

literature review on paper battery

Maintenance work is planned from 22:00 BST on Monday 16th September 2024 to 22:00 BST on Tuesday 17th September 2024.

During this time the performance of our website may be affected - searches may run slowly, some pages may be temporarily unavailable, and you may be unable to access content. If this happens, please try refreshing your web browser or try waiting two to three minutes before trying again.

We apologise for any inconvenience this might cause and thank you for your patience.

literature review on paper battery

Journal of Materials Chemistry A

Lithium-ion batteries: outlook on present, future, and hybridized technologies.

ORCID logo

* Corresponding authors

a Energy Materials and Surface Sciences Unit (EMSSU), Okinawa Institute of Science and Technology Graduate University (OIST), 1919-1 Tancha, Onna-son, Okinawa 904-0495, Japan E-mail: [email protected]

Lithium-ion batteries (LIBs) continue to draw vast attention as a promising energy storage technology due to their high energy density, low self-discharge property, nearly zero-memory effect, high open circuit voltage, and long lifespan. In particular, high-energy density lithium-ion batteries are considered as the ideal power source for electric vehicles (EVs) and hybrid electric vehicles (HEVs) in the automotive industry, in recent years. This review discusses key aspects of the present and the future battery technologies on the basis of the working electrode. We then discuss how lithium-ion batteries evolve to meet the growing demand on high charge capacity and electrode stability. An account of a stand-alone energy device (off-grid system) that combines an energy harvesting technology with a lithium-ion battery is also provided. The main discussion is categorized into three perspectives such as the evolution from the conventional to the advanced LIBs ( e.g. , Li-rich transition metal oxide and Ni-rich transition metal oxide batteries), to the state-of-the-art LIBs ( e.g. , Li–air, Li–sulfur batteries, organic electrode batteries, solid-state batteries, and Li–CO 2 batteries), and to the hybridized LIBs ( e.g. , metal halide perovskite batteries).

Graphical abstract: Lithium-ion batteries: outlook on present, future, and hybridized technologies

  • This article is part of the themed collections: 10th Anniversary: Most popular articles and Recent Review Articles

Article information

Download citation, permissions.

literature review on paper battery

T. Kim, W. Song, D. Son, L. K. Ono and Y. Qi, J. Mater. Chem. A , 2019,  7 , 2942 DOI: 10.1039/C8TA10513H

To request permission to reproduce material from this article, please go to the Copyright Clearance Center request page .

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page .

Read more about how to correctly acknowledge RSC content .

Social activity

Search articles by author, advertisements.

Information

  • Author Services

Initiatives

You are accessing a machine-readable page. In order to be human-readable, please install an RSS reader.

All articles published by MDPI are made immediately available worldwide under an open access license. No special permission is required to reuse all or part of the article published by MDPI, including figures and tables. For articles published under an open access Creative Common CC BY license, any part of the article may be reused without permission provided that the original article is clearly cited. For more information, please refer to https://www.mdpi.com/openaccess .

Feature papers represent the most advanced research with significant potential for high impact in the field. A Feature Paper should be a substantial original Article that involves several techniques or approaches, provides an outlook for future research directions and describes possible research applications.

Feature papers are submitted upon individual invitation or recommendation by the scientific editors and must receive positive feedback from the reviewers.

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

Original Submission Date Received: .

  • Active Journals
  • Find a Journal
  • Proceedings Series
  • For Authors
  • For Reviewers
  • For Editors
  • For Librarians
  • For Publishers
  • For Societies
  • For Conference Organizers
  • Open Access Policy
  • Institutional Open Access Program
  • Special Issues Guidelines
  • Editorial Process
  • Research and Publication Ethics
  • Article Processing Charges
  • Testimonials
  • Preprints.org
  • SciProfiles
  • Encyclopedia

machines-logo

Article Menu

literature review on paper battery

  • Subscribe SciFeed
  • Recommended Articles
  • Google Scholar
  • on Google Scholar
  • Table of Contents

Find support for a specific problem in the support section of our website.

Please let us know what you think of our products and services.

Visit our dedicated information section to learn more about MDPI.

JSmol Viewer

A literature review of fault detection and diagnostic methods in three-phase voltage-source inverters.

literature review on paper battery

1. Introduction

  • Voltage-source inverters (VSI): This is already applied in the field of EVs and intelligent renewable energy systems because of its ease of implementation, robustness, and high speed.
  • Current-source inverters (CSI): CSIs are used only when a constant current output is required; nonetheless, the CSI is reasonable for certain motor drivers.
  • Impedance-source inverters (ZSI): This employs an alternate impedance network to step up the DC voltage before conversion, allowing optimal power extraction from low-voltage sources or sources such as photovoltaic panels.
  • Multilevel inverters: These inverters use several voltages to obtain a sinusoidal waveform to the best of their ability. They minimize harmonic distortion, increase overall efficiency, and improve the power quality.
  • Hybrid multilevel inverters: Hybrid multilevel inverters outperform VSIs and CSIs but have features from both. These have uses in medium-voltage drives and renewable energy systems.

2. VSI Faults Overview

2.1. power switch, 2.1.1. open fault (f1) [ 83 ], 2.1.2. short fault (f2) [ 84 ], 2.1.3. gate misfiring (f3) [ 83 ], 2.2. anti-parallel diode, 2.2.1. open fault (f4), 2.2.2. short fault (f5), 2.3. link capacitor, 2.3.1. open fault (f6), 2.3.2. short fault (f7) [ 86 ], 2.4. input port, 2.4.1. single line-ground s.c. (f8), 2.4.2. line-line s.c. (f9), 2.5. output port, 2.5.1. single line-ground s.c. (f10), 2.5.2. double line-ground s.c. (f11), 2.5.3. line-line s.c. (f12), 2.6. sensor (f13), 2.6.1. bias fault [ 87 ], 2.6.2. gain fault [ 87 ], 2.6.3. drift fault [ 87 ], 2.6.4. sensor noise [ 87 ], 2.6.5. short circuit and open circuit [ 88 ], 2.6.6. freezing [ 88 ], 3. evaluation indicators of fdd approaches.

  • Robustness and Adaptability: The capability of performing a task without failure, covering a wide range of situations, and performing effectively, even with load variation, transients, and noisy environments. This is in addition to the adaptation when minor changes may occur in the system, including component degradation and external changes.
  • Computational Complexity: This is the complexity of the operation and the effort required by the algorithm for the detection and diagnosing processes. This mainly depends on the complication level of the mathematical functions and the decision-making operation.
  • Detection Speed: In general, the duration of fault detection is significantly influenced by the complexity of the algorithm. The faster the detection speed is, the better the FDD approach will be. The detection speed is an important indicator for selecting effective methods from those that need more time to detect fault occurrence.
  • False-Positive Rate (FPR): The FPR is a ratio of pure negative classes that have been classified and known to be negative or positive.
  • False-Negative Rate (FNR): the FNR is equivalent to the ratio of the actual positive fault detection (true positive) that has been classified by the system as negative (false negative).

4. VSI FDD Methods

4.1. open switch, 4.1.1. spectrogram [ 27 , 28 , 90 ], 4.1.2. current trajectory using park’s transform [ 29 , 30 ], 4.1.3. normalized load current [ 31 ], 4.1.4. clark’s transform [ 32 ], 4.1.5. fuzzy logic [ 33 ], 4.1.6. sliding-window counting based on phase voltages [ 34 ], 4.1.7. artificial neural networks [ 35 ], 4.1.8. wavelet-nf [ 36 ], 4.1.9. model reference adaptive system (mras) [ 37 ], 4.2. short-switch fault.

  • False gate triggering signal;
  • Sudden overcurrent value;
  • Overvoltage;
  • Damage in the anti-parallel internal or external diode;
  • Disturbance due to high dv/dt value.

4.2.1. Voltage Space Patterns [ 44 ]

4.2.2. s-transform [ 45 , 46 ], 4.2.3. di/dt feedback control [ 47 ], 4.2.4. gate signal [ 48 , 49 ], 4.2.5. transient current [ 50 , 51 ], 4.2.6. bond wire [ 52 , 53 ], 4.3. gate misfiring fault.

  • Missing pulse;
  • Intermittent pulse;
  • Fire-through.

4.4. Anti-Parallel Diode Fault

4.5. electrolytic capacitor fault.

  • Voltage smoothing at the DC-link bus;
  • Filtering high-frequency components that can minimize the harmonics in the chain;
  • Maintaining steady voltage and current levels for the reliable and stable operation of the VSI.

4.5.1. Evidence Reasoning Rule (ER) [ 59 ]

4.5.2. recursive least square (rls) [ 61 ], 4.5.3. thermal modeling [ 63 ], 4.5.4. transient current [ 64 ], 4.5.5. anfis [ 65 ], 4.5.6. capacitance estimation using ann [ 66 , 67 ], 4.6. sensor fault, 4.6.1. parity space [ 72 , 73 ], 4.6.2. observer [ 74 , 75 ], 4.6.3. adaptive observer [ 76 , 77 , 78 ], 4.6.4. time-adaptive with elm [ 79 ], 4.6.5. extended kalman filter [ 80 , 81 ], 4.6.6. wavelet [ 82 ], 5. results interpretation, 6. conclusions.

  • What is the basis on which various FDD methods can be compared?
  • Which of the FDD approaches are deemed to be most efficient for each type of fault?
  • What is the current literature in the field of FDD?

Author Contributions

Conflicts of interest.

  • Thurlbeck, A.P.; Cao, Y. Analysis and Modeling of UAV Power System Architectures. In Proceedings of the 2019 IEEE Transportation Electrification Conference and Expo (ITEC), Detroit, MI, USA, 19–21 June 2019; IEEE: Piscataway, NA, USA, 2019. [ Google Scholar ]
  • Islam, R.; Rafin, S.S.H.; Mohammed, O.A. Overview of Power Electronic Converters in Electric Vehicle Applications. In Proceedings of the 2023 Fourth International Symposium on 3D Power Electronics Integration and Manufacturing (3D-PEIM), Miami, FL, USA, 1–3 February 2023; pp. 1–7. [ Google Scholar ]
  • Robles, E.; Matallana, A.; Aretxabaleta, I.; Andreu, J.; Fernández, M.; Martín, J.L. The role of power device technology in the electric vehicle powertrain. Int. J. Energy Res. 2022 , 46 , 22222–22265. [ Google Scholar ] [ CrossRef ]
  • Liu, G.; Li, K.; Wang, Y.; Luo, H.; Luo, H. Recent advances and trend of HEV/EV-oriented power semiconductors–An overview. IET Power Electron. 2020 , 13 , 394–404. [ Google Scholar ] [ CrossRef ]
  • Sadabadi, M.S.; Sharifzadeh, M.; Mehrasa, M.; Karimi, H.; Al-Haddad, K. Decoupled dq Current Control of Grid-Tied Packed E-Cell Inverters in Vehicle-to-Grid Technologies. IEEE Trans. Ind. Electron. 2023 , 70 , 1356–1366. [ Google Scholar ] [ CrossRef ]
  • Bhattacharjee, S.; Halder, S.; Kundu, A.; Iyer, L.V.; Kar, N.C. Artificial Neural Network Based Improved Modulation Strategy for GaN–based Inverter in EV. In Proceedings of the 2020 IEEE Canadian Conference on Electrical and Computer Engineering (CCECE), London, ON, Canada, 30 August–2 September 2020; pp. 1–4. [ Google Scholar ]
  • Tahir, S.; Wang, J.; Baloch, M.H.; Kaloi, G.S. Digital Control Techniques Based on Voltage Source Inverters in Renewable Energy Applications: A Review. Electronics 2018 , 7 , 18. [ Google Scholar ] [ CrossRef ]
  • Dao, C.; Kazemtabrizi, B.; Crabtree, C. Wind turbine reliability data review and impacts on levelised cost of energy. Wind. Energy 2019 , 22 , 1848–1871. [ Google Scholar ] [ CrossRef ]
  • Lillo-Bravo, I.; González-Martínez, P.; Larrañeta, M.; Guasumba-Codena, J. Impact of Energy Losses Due to Failures on Photovoltaic Plant Energy Balance. Energies 2018 , 11 , 363. [ Google Scholar ] [ CrossRef ]
  • Behnert, M.; Bruckner, T. Causes and Effects of Historical Transmission Grid Collapses and Implications for the German Power System ; Universit Leipzig, Institut Infrastruktur und Ressourcenmanagement (IIRM): Leipzig, Germany, 2018. [ Google Scholar ]
  • Fan, Y.; Yan, W.; Xiao, L.; Wei, Z.; Sun, H. Investigation and analysis on traffic safety of low-speed electric vehicles. IOP Conf. Series: Mater. Sci. Eng. 2019 , 688 , 044055. [ Google Scholar ] [ CrossRef ]
  • Prejbeanu, R.G. A Sensor-Based System for Fault Detection and Prediction for EV Multi-Level Converters. Sensors 2023 , 23 , 4205. [ Google Scholar ] [ CrossRef ]
  • Yang, H.; Peng, Z.; Xu, Q.; Huang, T.; Zhu, X. Inverter fault diagnosis based on Fourier transform and evolutionary neural network. Front. Energy Res. 2023 , 10 , 1090209. [ Google Scholar ] [ CrossRef ]
  • Cui, Y.; Tjernberg, L.B. Fault Diagnostics of Power Transformers Using Autoencoders and Gated Recurrent Units with Applications for Sensor Failures. In Proceedings of the 2022 17th International Conference on Probabilistic Methods Applied to Power Systems (PMAPS), Manchester, UK, 12–15 June 2022; pp. 1–5. [ Google Scholar ]
  • Tian, X.; Xu, J.; Guo, H. Diagnosis Method for Power Switch Open-Circuit Fault of Triple Three-phase PMSM System in complex Operations. In Proceedings of the 2023 26th International Conference on Electrical Machines and Systems (ICEMS), Zhuhai, China, 5–8 November 2023; pp. 2141–2146. [ Google Scholar ]
  • Gmati, B.; Jlassi, I.; El Khil, S.K.; Cardoso, A.J.M. Open-switch fault diagnosis in voltage source inverters of PMSM drives using predictive current errors and fuzzy logic approach. IET Power Electron. 2021 , 14 , 1059–1072. [ Google Scholar ] [ CrossRef ]
  • Li, J.; Li, Y.; Huang, H.; Shi, R.; Luo, J.; Bao, H.; Ding, S.; Wang, J. A new Method of Open-Circuit Fault Diagnosis for Voltage-Source Inverter in UPS System. In Proceedings of the 2019 14th IEEE Conference on Industrial Electronics and Applications (ICIEA), Xi’an, China, 19–21 June 2019; pp. 856–860. [ Google Scholar ]
  • Khaneghah, M.Z.; Alzayed, M.; Chaoui, H. Fault Detection and Diagnosis of the Electric Motor Drive and Battery System of Electric Vehicles. Machines 2023 , 11 , 713. [ Google Scholar ] [ CrossRef ]
  • Gultekin, M.A.; Bazzi, A. Review of Fault Detection and Diagnosis Techniques for AC Motor Drives. Energies 2023 , 16 , 5602. [ Google Scholar ] [ CrossRef ]
  • Mehmood, F.; Papadopoulos, P.M.; Hadjidemetriou, L.; Polycarpou, M.M. Modeling of Sensor Faults in Power Electronics Inverters and Impact Assessment on Power Quality. In Proceedings of the 2021 IEEE Madrid PowerTech, Madrid, Spain, 28 June–2 July 2021; pp. 1–6. [ Google Scholar ]
  • Xu, Y.; Ge, X.; Shen, W. A Novel Set-Valued Sensor Fault Diagnosis Method for Lithium-Ion Battery Packs in Electric Vehicles. IEEE Trans. Veh. Technol. 2023 , 72 , 8661–8671. [ Google Scholar ] [ CrossRef ]
  • Saha, S.; Kar, U. Signal-Based Position Sensor Fault Diagnosis Applied to PMSM Drives for Fault-Tolerant Operation in Electric Vehicles. World Electr. Veh. J. 2023 , 14 , 123. [ Google Scholar ] [ CrossRef ]
  • Abubakar, A.; Jibril, M.M.; Almeida, C.F.; Gemignani, M.; Yahya, M.N.; Abba, S.I. A Novel Hybrid Optimization Approach for Fault Detection in Photovoltaic Arrays and Inverters Using AI and Statistical Learning Techniques: A Focus on Sustainable Environment. Processes 2023 , 11 , 2549. [ Google Scholar ] [ CrossRef ]
  • Albert Alexander, S.; Srinivasan, M.; Sarathkumar, D.; Harish, R. Fault Detection and Diagnostics in a Cascaded Multilevel Inverter Using Artificial Neural Network. In Robotics, Control and Computer Vision. Lecture Notes in Electrical Engineering ; Muthusamy, H., Botzheim, J., Nayak, R., Eds.; Springer: Singapore, 2023; Volume 1009. [ Google Scholar ]
  • Aditya, A.; Priya, G.D.K.S. Inverter Fault Diagnosis with AI at Edge. In Recent Developments and the New Directions of Research, Foundations, and Applications. Studies in Fuzziness and Soft Computing ; Shahbazova, S.N., Abbasov, A.M., Kreinovich, V., Kacprzyk, J., Batyrshin, I.Z., Eds.; Springer: Cham, Switzerland, 2023; Volume 422. [ Google Scholar ]
  • Blaabjerg, F.; Wang, H.; Vernica, I.; Liu, B.; Davari, P. Reliability of Power Electronic Systems for EV/HEV Applications. Proc. IEEE 2021 , 109 , 1060–1076. [ Google Scholar ] [ CrossRef ]
  • Ahmad, N.S.; Mustafa, M.; Abdullah, A.R.; Abidullah, N.; Bahari, N. Voltage Source Inverter Fault Detection System Using Time Frequency Distribution. Appl. Mech. Mater. 2015 , 761 , 88–92. [ Google Scholar ] [ CrossRef ]
  • Abdullah, A.R.; Ahmad, N.S.; Shair, E.F.; Jidin, A. Open switch faults analysis in voltage source inverter using spectrogram. In Proceedings of the 2013 IEEE 7th International Power Engineering and Optimization Conference (PEOCO), Langkawi Island, Malaysia, 3–4 June 2013; pp. 438–443. [ Google Scholar ]
  • Raj, N.; Mathew, J.; Jagadanand, G.; George, S. Open-transistor Fault Detection and Diagnosis Based on Current Trajectory in a Two-level Voltage Source Inverter. Procedia Technol. 2016 , 25 , 669–675. [ Google Scholar ] [ CrossRef ]
  • Vu, H.G.; Trinh, T.C.; To, A.D. Spectral Analysis for Detection of Two-Switch Open-Circuit Fault in Voltage Source Inverter of Induction Motor Drive. In Proceedings of the 2023 Asia Meeting on Environment and Electrical Engineering (EEE-AM), Hanoi, Vietnam, 13–15 November 2023; pp. 1–5. [ Google Scholar ]
  • Shen, Y.; Ma, Z.; Jin, N.; Guo, L. Open-circuit Fault Diagnosis Strategy Based on Current Reconstruction with A Single Current Sensor for Voltage Source Inverter. In Proceedings of the 2023 IEEE 6th International Electrical and Energy Conference (CIEEC), Hefei, China, 12–14 May 2023; pp. 3806–3811. [ Google Scholar ]
  • Jian-Jian, Z.; Yong, C.; Zhang-Yong, C.; Anjian, Z.; Xu, L. Open-Switch Fault Diagnosis Method in Voltage-Source Inverters Based on Phase Currents. IEEE Access 2019 , 7 , 63619–63625. [ Google Scholar ] [ CrossRef ]
  • Zhang, J.; Luo, H.; Zhao, J.; Wu, F. A Fuzzy-Based Approach for Open-transistor Fault Diagnosis in Voltage-Source Inverter Induction Motor Drives. Eur. Phys. J. Appl. Phys. 2015 , 69 , 20101. [ Google Scholar ] [ CrossRef ]
  • Li, Z.; Wang, Y.; Ma, H.; Hong, L. Open-transistor faults diagnosis in voltage-source inverter based on phase voltages with sliding-window counting method. In Proceedings of the IECON 2016-42nd Annual Conference of the IEEE Industrial Electronics Society, Florence, Italy, 24–27 October 2016; pp. 435–440. [ Google Scholar ]
  • Asghar, F.; Talha, M.; Kim, S.H. Neural Network Based Fault Detection and Diagnosis System for Three-Phase Inverter in Variable Speed Drive with Induction Motor. J. Control Sci. Eng. 2016 , 2016 , 1286318. [ Google Scholar ] [ CrossRef ]
  • Sonawane, V.; Patil, S.B. Fuzzy Based Open Switch Fault Diagnosis of Three Phase Voltage Source Inverter. In Proceedings of the 2022 6th International Conference on Computing, Communication, Control and Automation (ICCUBEA), Pune, India, 26–27 August 2022; pp. 1–4. [ Google Scholar ]
  • Jung, S.M.; Park, J.S.; Kim, H.W.; Cho, K.Y.; Youn, M.J. An MRAS-Based Diagnosis of Open-Circuit Fault in PWM Voltage-Source Inverters for PM Synchronous Motor Drive Systems. Power Electron. IEEE Trans. 2013 , 28 , 2514–2526. [ Google Scholar ] [ CrossRef ]
  • Liu, C.; Kou, L.; Cai, G.W.; Zhou, J.N.; Meng, Y.Q.; Yan, Y.H. Knowledge-based and Data-driven Approach based Fault Diagnosis for Power-Electronics Energy Conversion System. In Proceedings of the 2019 IEEE International Conference on Communications, Control, and Computing Technologies for Smart Grids (SmartGridComm), Beijing, China, 21–23 October 2019; pp. 1–6. [ Google Scholar ]
  • Bouchareb, I.; Lebaroud, A.; Cardoso, A.J.M.; Lee, S.B. Towards Advanced Diagnosis Recognition for Eccentricities Faults: Application on Induction Motor. In Proceedings of the 2019 IEEE 12th International Symposium on Diagnostics for Electrical Machines, Power Electronics and Drives (SDEMPED), Toulouse, France, 27–30 August 2019; pp. 271–282. [ Google Scholar ]
  • Guo, H.; Guo, S.; Xu, J.; Tian, X. Power Switch Open-Circuit Fault Diagnosis of Six-Phase Fault Tolerant Permanent Magnet Synchronous Motor System Under Normal and Fault-Tolerant Operation Conditions Using the Average Current Park’s Vector Approach. IEEE Trans. Power Electron. 2021 , 36 , 2641–2660. [ Google Scholar ] [ CrossRef ]
  • Guo, L.; Wang, K.; Wang, T. Open-Circuit Fault Diagnosis of Three-Phase Permanent Magnet Machine Utilizing Normalized Flux-Producing Current. IEEE Trans. Ind. Electron. 2024 , 71 , 3351–3360. [ Google Scholar ] [ CrossRef ]
  • Alsarayreh, S.; Sütõ, Z. Fault Diagnosis Using Artificial Neural Network for Two-Level VSI in PMSM Drive System. In Proceedings of the 2023 International Conference on Electrical, Computer and Energy Technologies (ICECET), Cape Town, South Africa, 16–17 November 2023; pp. 1–6. [ Google Scholar ]
  • Yang, Y.; Wu, Y.; Li, X.; Zhao, Z.; Zhou, J.; He, Z.; Cui, X.; Tang, G. Short-Circuit Behavior and Voltage Redistribution of IGBTs in Bridge Structures. IEEE Trans. Power Electron. 2023 , 38 , 3824–3833. [ Google Scholar ] [ CrossRef ]
  • Muhammad, N.; Ridzuan, N.M. A Review of Fault Detection and Diagnosis Approaches for Photovoltaic Systems Using Voltage and Current Analysis. In Proceedings of the 2024 IEEE 4th International Conference in Power Engineering Applications (ICPEA), Pulau Pinang, Malaysia, 4–5 March 2024; pp. 25–30. [ Google Scholar ]
  • Abdullah, A.R.; Ahmad, N.S.; Bahari, N.; Manap, M.; Jidin, A.; Jopri, M.H. Short-circuit switches fault analysis of voltage source inverter using spectrogram. In Proceedings of the 2013 International Conference on Electrical Machines and Systems (ICEMS), Busan, Republic of Korea, 26–29 October 2013. [ Google Scholar ]
  • Manap, M.; Abdullah, A.R.; Saharuddin, N.Z.; Abidullah, N.A.; Ahmad, N.S.; Bahari, N. Voltage Source Inverter Switches Faults Analysis Using S-Transform. Int. J. Electron. Electr. Eng. 2016 , 2 , 157–161. [ Google Scholar ] [ CrossRef ]
  • Huang, F.; Flett, F. IGBT Fault Protection Based on di/dt Feedback Control. In Proceedings of the 2007 IEEE Power Electronics Specialists Conference, Orlando, FL, USA, 17–21 June 2007. [ Google Scholar ]
  • Flores, E.; Claudio, A.; Aguayo, J.; Hernandez, L. Fault Detection Circuit Based on IGBT Gate Signal. IEEE Lat. Am. Trans. 2016 , 14 , 541–548. [ Google Scholar ] [ CrossRef ]
  • Li, X.; Xu, D.; Zhu, H.; Cheng, X.; Yu, Y.; Ng, W.T. Indirect IGBT Over-Current Detection Technique Via Gate Voltage Monitoring and Analysis. IEEE Trans. Power Electron. 2019 , 34 , 3615–3622. [ Google Scholar ] [ CrossRef ]
  • Rodríguez-Blanco, M.A.; Vázquez-Pérez, A.; Hernández-González, L.; Golikov, V.; Aguayo-Alquicira, J.; May-Alarcón, M. Fault Detection for IGBT Using Adaptive Thresholds During the Turn-on Transient. IEEE Trans. Ind. Electron. 2015 , 62 , 1975–1983. [ Google Scholar ] [ CrossRef ]
  • Rodriguez-Blanco, M.A.; Cervera-Cevallos, M.; Vazquez-Avila, J.L.; Islas-Chuc, M.S. Fault Detection Methodology for the IGBT Based on Measurement of Collector Transient Current. In Proceedings of the 2018 14th International Conference on Power Electronics (CIEP), Cholula, Mexico, 24–26 October 2018; pp. 44–48. [ Google Scholar ]
  • Luo, D.; Lai, W.; Chen, M.; Xu, S.; Xiao, Y. A Fault Detection Method for IGBT Bond Wires Partial Lift off Based on Thermal Resistance Assessment. In Proceedings of the 2018 IEEE Region Ten Symposium (Tensymp), Sydney, Australia, 4–6 July 2018; pp. 135–139. [ Google Scholar ]
  • Sun, P.; Gong, C.; Du, X.; Peng, Y.; Wang, B.; Zhou, L. Condition Monitoring IGBT Module Bond Wires Fatigue Using Short-Circuit Current Identification. IEEE Trans. Power Electron. 2017 , 32 , 3777–3786. [ Google Scholar ] [ CrossRef ]
  • Chapter 14-UHVDC System Overvoltage and Insulation Coordination BT-UHV Transmission Technology ; Academic Press: Cambridge, MA, USA, 2018; pp. 521–557.
  • Yunus, A.S.; Masoum, M.A.S.; Siada, A.A. Impact of intermittent misfire and fire-through on the performance of full converter based WECS. In Proceedings of the 2012 22nd Australasian Universities Power Engineering Conference (AUPEC), Bali, Indonesia, 26–29 September 2012; pp. 1–5. [ Google Scholar ]
  • Salankayana, S.K.; Chellammal, N.; Gurram, R. Diagnosis of Faults due to Misfiring of Switches of a Cascaded H-Bridge Multi-level Inverter using Artificial Neural Networks. Int. J. Comput. Appl. 2012 , 41 , 17–22. [ Google Scholar ]
  • Ouyang, W.; Sun, P.; Xie, M.; Hu, Y.; Ma, X. A Gate Voltage Clamping Method to Improve the Short-Circuit Characteristic of SiC MOSFET. In Proceedings of the 2023 IEEE 2nd International Power Electronics and Application Symposium (PEAS), Guangzhou, China, 10–13 November 2023; pp. 287–292. [ Google Scholar ]
  • Yao, F.; Wang, B.; Peng, Y.; Li, Z.-G. Reliability study on DC-link capacitor in fault states of VSI in elective vehicle. J. Eng. 2019 , 2019 , 2544–2550. [ Google Scholar ] [ CrossRef ]
  • Liao, L.; Gao, H.; He, Y.; Xu, X.; Lin, Z.; Chen, Y.; You, F. Fault Diagnosis of Capacitance Aging in DC Link Capacitors of Voltage Source Inverters Using Evidence Reasoning Rule. Math. Probl. Eng. 2020 , 2020 , 5724019. [ Google Scholar ] [ CrossRef ]
  • Xu, X.; Zheng, J.; Yang, J.-B.; Xu, D.-L.; Chen, Y.-W. Data classification using evidence reasoning rule. Knowl. Based Syst. 2017 , 116 , 144–151. [ Google Scholar ] [ CrossRef ]
  • Yu, Y.; Zhou, T.; Zhu, M.; Xu, D. Fault Diagnosis and Life Prediction of DC-link Aluminum Electrolytic Capacitors Used in Three-phase AC/DC/AC Converters. In Proceedings of the 2012 Second International Conference on Instrumentation, Measurement, Computer, Communication and Control, Harbin, China, 8–10 December 2012; pp. 825–830. [ Google Scholar ]
  • Suskis, P.; Zakis, J.; Suzdalenko, A.; Van Khang, H.; Pomarnacki, R. A Study on Electrolytic Capacitor Aging in Power Converters and Parameter Change Over the Lifespan. In Proceedings of the 2023 IEEE 10th Jubilee Workshop on Advances in Information, Electronic and Electrical Engineering (AIEEE), Vilnius, Lithuania, 27–29 April 2023; pp. 1–5. [ Google Scholar ]
  • Teja, D.D.; Kumar, K.K. Induction Motor Drive Dc Link Capacitor Failure Analysis Using Thermal Modelling Approach. Int. J. Adv. Sci. Technol. 2020 , 29 , 7088–7097. [ Google Scholar ]
  • Khelif, M.A.; Bendiabdellah, A.; Eddine Cherif, B.D. Short-circuit fault diagnosis of the DC-Link capacitor and its impact on an electrical drive system. Int. J. Electr. Comput. Eng. 2020 , 10 , 2807–2814. [ Google Scholar ] [ CrossRef ]
  • Kamel, T.; Biletskiy, Y.; Chang, L. Capacitor aging detection for the DC filters in the power electronic converters using ANFIS algorithm. In Proceedings of the 2015 IEEE 28th Canadian Conference on Electrical and Computer Engineering (CCECE), Halifax, NS, Canada, 3–6 May 2015; pp. 663–668. [ Google Scholar ]
  • Soliman, H.; Wang, H.; Blaabjerg, F. Capacitance estimation for dc-link capacitors in a back-to-back converter based on Artificial Neural Network algorithm. In Proceedings of the 2016 IEEE 8th International Power Electronics and Motion Control Conference (IPEMC-ECCE Asia), Hefei, China, 22–26 May 2016; pp. 3682–3688. [ Google Scholar ]
  • Soliman, H.; Davari, P.; Wang, H.; Blaabjerg, F. Capacitance estimation algorithm based on DC-link voltage harmonics using artificial neural network in three-phase motor drive systems. In Proceedings of the 2017 IEEE Energy Conversion Congress and Exposition (ECCE), Cincinnati, OH, USA, 1–5 October 2017; pp. 5795–5802. [ Google Scholar ]
  • Soliman, H.; Abdelsalam, I.; Wang, H.; Blaabjerg, F. Artificial Neural Network based DC-link capacitance estimation in a diode-bridge front-end inverter system. In Proceedings of the 2017 IEEE 3rd International Future Energy Electronics Conference and ECCE Asia (IFEEC 2017-ECCE Asia), Kaohsiung, Taiwan, 4–7 June 2017; pp. 196–201. [ Google Scholar ]
  • Soliman, H.; Wang, H.; Gadalla, B.; Blaabjerg, F. Condition monitoring for DC-link capacitors based on artificial neural network algorithm. In Proceedings of the 2015 IEEE 5th International Conference on Power Engineering, Energy and Electrical Drives (POWERENG), Riga, Latvia, 11–13 May 2015; pp. 587–591. [ Google Scholar ]
  • Sher, H.A.; Addoweesh, K.E.; Khan, Y. Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of induction motor. J. King Saud Univ. Eng. Sci. 2016 , 28 , 199–206. [ Google Scholar ] [ CrossRef ]
  • Vavilov, O.A.; Korobkov, D.V.; Yurkevich, V.D. Two-Level Voltage Inverter: Parametric Synthesis of Filter and Controllers. In Proceedings of the 2022 IEEE 23rd International Conference of Young Professionals in Electron Devices and Materials (EDM), Altai, Russia, 30 June–4 July 2022; pp. 372–377. [ Google Scholar ]
  • Shuai, M.; Yafeng, W.; Hua, Z. Parity-Space-Based FDI Approach for Advanced-Aeroengine Sensors. In Proceedings of the 2020 11th International Conference on Mechanical and Aerospace Engineering (ICMAE), Athens, Greece, 14–17 July 2020; pp. 140–144. [ Google Scholar ]
  • Mouhssine, N.; Kabbaj, M.N.; Benbrahim, M.; Bekkali, C.E. Sensor fault detection of quadrotor using nonlinear parity space relations. In Proceedings of the 2017 International Conference on Electrical and Information Technologies (ICEIT), Rabat, Morocco, 15–18 November 2017; pp. 1–6. [ Google Scholar ]
  • Jlassi, I.; Estima, J.O.; El Khil, S.K.; Bellaaj, N.M.; Cardoso, A.J.M. A Robust Observer-Based Method for IGBTs and Current Sensors Fault Diagnosis in Voltage-Source Inverters of PMSM Drives. IEEE Trans. Ind. Appl. 2017 , 53 , 2894–2905. [ Google Scholar ] [ CrossRef ]
  • Yu, Y.; Zhao, Y.; Wang, B.; Huang, X.; Xu, D.G. Current Sensor Fault Diagnosis and Tolerant Control for VSI-Based Induction Motor Drives. IEEE Trans. Power Electron. 2018 , 33 , 4238–4248. [ Google Scholar ] [ CrossRef ]
  • Xu, S.; Chen, X.; Yang, W.; Liu, F.; Chai, Y. Current Sensor Incipient Fault Diagnosis in PMSM Drive Systems Using Novel Interval Sliding Mode Observer. IEEE Trans. Instrum. Meas. 2024 , 73 , 3508211. [ Google Scholar ] [ CrossRef ]
  • Tan, S.; De La Cruz, J.; Vasquez, J.C.; Guerrero, J.M. Sensor Faults Detection in DC Microgrids based on Unknown Input Observer. In Proceedings of the 2023 25th European Conference on Power Electronics and Applications (EPE’23 ECCE Europe), Aalborg, Denmark, 4–8 September 2023; pp. 1–8. [ Google Scholar ]
  • Ho, C.M.; Ahn, K.K. Observer Based Adaptive Neural Networks Fault-Tolerant Control for Pneumatic Active Suspension With Vertical Constraint and Sensor Fault. IEEE Trans. Veh. Technol. 2023 , 72 , 5862–5876. [ Google Scholar ] [ CrossRef ]
  • Gou, B.; Xu, Y.; Xia, Y.; Wilson, G.; Liu, S. An Intelligent Time-Adaptive Data-Driven Method for Sensor Fault Diagnosis in Induction Motor Drive System. IEEE Trans. Ind. Electron. 2019 , 66 , 9817–9827. [ Google Scholar ] [ CrossRef ]
  • Ossig, D.L.; Kurzenberger, K.; Speidel, S.A.; Henning, K.-U.; Sawodny, O. Sensor Fault Detection Using an Extended Kalman Filter and Machine Learning for a Vehicle Dynamics Controller. In Proceedings of the IECON 2020 the 46th Annual Conference of the IEEE Industrial Electronics Society, Singapore, 18–21 October 2020; pp. 361–366. [ Google Scholar ]
  • Lizarraga, A.; Begovich, O.; Ramirez, A. Concurrent Fault Diagnosis Based on an Extended Kalman Filter. In Proceedings of the 2021 18th International Conference on Electrical Engineering, Computing Science and Automatic Control (CCE), Mexico City, Mexico, 10–12 November 2021; pp. 1–6. [ Google Scholar ]
  • Mitronikas, E.; Papathanasopoulos, D.; Athanasiou, G.; Tsotoulidis, S. Hall-effect sensor fault identification in brushless DC motor drives using wavelets. In Proceedings of the 2017 IEEE 11th International Symposium on Diagnostics for Electrical Machines, Power Electronics and Drives (SDEMPED), Tinos, Greece, 29 August–1 September 2017; pp. 434–440. [ Google Scholar ]
  • Priya, Y.K.; Kumar, M.V. Analysis of various switch faults of the Three level Neutral point clamped inverter feeding induction motor drive. In Proceedings of the 2016 2nd International Conference on Advances in Electrical, Electronics, Information, Communication and Bio-Informatics (AEEICB), Chennai, India, 27–28 February 2016; pp. 580–586. [ Google Scholar ]
  • Houchati, M.; Ben-Brahim, L.; Gastli, A.; Meskin, N. Fault detection in modular multilevel converter using principle component analysis. In Proceedings of the 2018 IEEE 12th International Conference on Compatibility, Power Electronics and Power Engineering (CPE-POWERENG 2018), Doha, Qatar, 10–12 April 2018; pp. 1–6. [ Google Scholar ]
  • Chavan, S.B.; Chavan, M.S. Simulation paradigm to study circuit performance in presence of component level fault. Indian J. Sci. Technol. 2020 , 13 , 3983–3993. [ Google Scholar ] [ CrossRef ]
  • de Alencar, G.T.; Santos, R.C.D.; Neves, A. A fault recognition method for transmission systems based on independent component analysis and convolutional neural networks. Electr. Power Syst. Res. 2024 , 229 , 110105. [ Google Scholar ] [ CrossRef ]
  • Zhu, Y.; Feng, L.; Yang, R.; Luo, H.; Du, K. Inverter Open Circuit and Current Sensor Fault Diagnosis Based on SAE-CNN-BiLSTM. In Proceedings of the 2023 6th International Conference on Robotics, Control and Automation Engineering (RCAE), Suzhou, China, 3–5 November 2023; pp. 383–387. [ Google Scholar ]
  • Adamczyk, M.; Orlowska-Kowalska, T. Analysis of stator current reconstruction method after current sensor faults in vector-controlled induction motor drives. In Proceedings of the 2022 IEEE 20th International Power Electronics and Motion Control Conference (PEMC), Brasov, Romania, 25–28 September 2022; pp. 101–106. [ Google Scholar ]
  • Mohammadi, F.; Saif, M. A Multi-Stage Hybrid Open-Circuit Fault Diagnosis Approach for Three-Phase VSI-Fed PMSM Drive Systems. IEEE Access 2023 , 11 , 137328–137342. [ Google Scholar ] [ CrossRef ]
  • Venkatasubramanian, V.; Rengaswamy, R.; Yin, K.; Kavuri, S.N. A review of process fault detection and diagnosis: Part I: Quantitative model-based methods. Comput. Chem. Eng. 2003 , 27 , 293–311. [ Google Scholar ] [ CrossRef ]

Click here to enlarge figure

FieldImpactFrequency of Occurrence
Variable AC drives (Industry) -
Wind energy 27% (onshore)
8% (offshore)
Solar energy 28%
Hydroelectric 27%
Electric vehicles 12%
Fault TypeInverter OutputSymptomsThermal Effects
Power Switch Open Reduced or completely interrupted output power Phase imbalance or complete failure to deliver power Other components may be subjected to higher stress
Short This leads to a dangerous
surge in current
Sudden loss of power
or blowing of fuses
Rapid heating of the shorted switch and nearby components
Gate
Misfiring
Unstable output
voltage or current
Fluctuating voltage, noise,
or harmonic distortion
Overheating of the switches and thermal stress on the VSI
Diode Open Poor filtering and higher
ripple in the output voltage
Increased harmonic distortion and voltage instabilityStress other components thermally, leading to overheating
Short Immediate failure
or shutdown
Sudden shutdown or damage to surrounding componentsRapid and excessive heating of the capacitor and its surroundings
Link
Capacitor
Open Incomplete or asymmetric
output
Increased voltage ripple and potential phase imbalanceIncreased thermal stress on other components
Short Potential failure or
shutdown of the inverter
Loss of output power
or damage to the circuit
Excessive heating due to high current flow
PCB Can cause open circuits, short
circuits, or intermittent
connections
Random failures, depending on the fault’s nature and locationCreate localized hotspots, potentially leading to further damage or component failure
Sensor Incorrect operation, leading to unstable outputUnstable operation, incorrect voltage, or current levelsDepending on the fault’s nature
Fault TypeNumberPercentage
Open Switch [ , , , , , , , , , , , , , , , ]1529.4%
Short Switch [ , , , , , , , , , , ]1019.6%
Gate misfiring [ , , ]24%
Anti-parallel Diode [ ]12%
Electrolytic Capacitor [ , , , , , , , , , , , , ]1223.5%
Sensor [ , , , , , , , , , , , ]1121.5%
Total51100%
Fault Type Impact
Power Switch Open
Short
Gate Misfiring
Diode Open
Short
Link Capacitor Open
Short
PCB
Sensor
FDD MethodFDD FamilyRobustnessComputational ComplexityDetection SpeedMultiple Fault DetectionNonlinear SystemsAdaptability with Changes
Spectrogram [ , ]
(Time-Frequency)
Qualitative
History-based
AverageHigh [ ]Average
(20 ms) [ ]
FalseTrueLow
Park’s Transform [ , ]Qualitative
History-based
Vulnerable at low currentsAverageSlow
(>20 ms) [ ]
TrueTrueAverage
Normalizing Current [ ]Qualitative
History-based
Vulnerable at low currentsAverageAverage
(18.4 ms) [ ]
TrueTrueAverage
Clark’s Transform [ ]Qualitative
History-based
Vulnerable at low currentsAverageFast
(4 ms) [ ]
TrueTrueAverage
Fuzzy Logic [ ]Qualitative
History-based
GoodAverageAverage
(<20 ms) [ ]
TrueTrue if trainedHigh
Sliding-Window Counting (Phase Voltages) [ ]Qualitative
History-based
GoodLowFast
(4.96 ms) [ ]
True if modifiedTrueLow
ANN [ ]Quantitative
History-based
GoodAverageSlow
(46 ms) [ ]
TrueTrue if trainedHigh
Wavelet-ANFI [ ]Quan. and Qual.
History-based
GoodAverageSlow
(t not available)
TrueTrue if trainedHigh
MRAS [ ]Quantitative
Model-based
GoodAverageFast
(0.91 ms) [ ]
TrueTrueHigh
FDD MethodFDD FamilyRobustnessComputational ComplexityDetection SpeedMultiple Fault DetectionNonlinear SystemsAdaptability
with Changes
Voltage Space Patterns [ ]Qualitative
History-based
LowAverageFast
(2 ms) [ ]
FalseTrueLow
S-Transform [ , ]Qualitative
History-based
AverageHigh Average
(20 ms) [ ]
FalseTrueLow
di/dt Feedback Control [ ]Qualitative
History-based
AverageHighVery Fast
(0.5 µs) [ ]
TrueTrueHigh
Gate Signal [ , ]Qualitative
History-based
LowLowVery Fast
(100–150 ns) [ ]
(0.5–0.6 µs) [ ]
TrueTrueHigh
Transient Current [ , ]Qualitative
Model-based
AverageAverageVery Fast
(0.25 µs) [ ]
TrueTrueAverage
Bond Wire [ , ]Qualitative
Model-based
HighAverageVery Fast
(2–5 µs) [ ]
TrueTrueAverage
FDD MethodFDD FamilyRobustnessComputational ComplexityEstimation ErrorMultiple Fault
Detection
Nonlinear SystemsAdaptability with Changes
ER [ ]Qualitative
History-based
HighLow6.25–18.75% [ ]TrueTrueAverage
RLS [ ]Quantitative
Model-based
HighLow0% [ ]TrueTrueAverage
Thermal Modeling [ ]Qualitative
Model-based
HighAverageUsed to monitor capacitors and avoid faultsTrueTrueAverage
Transient Current [ ]Qualitative
History-based
AverageAverageUsed for instant capacitor faultsTrueTrueAverage
ANFIS [ ]Quan. and Qual.
History-based
HighHigh6.5% [ ]True (more than one ANFIS is required)True if trainedHigh
ANN [ , , , ]Quantitative
Model-based
HighAverage0.35–0.4% [ ]
1.2–1.3% [ ]
True (more than one ANN is required)True if trainedHigh
FDD MethodFDD FamilyRobustnessComputational ComplexityDetection SpeedMultiple Fault DetectionNonlinear SystemsAdaptability with Changes
Parity Space [ , ]Quantitative
Model-based
HighAverageAverageTrueTrueAverage
Observer [ , ]Quantitative
Model-based
LowLowAverageTrueFalseLow
Adaptive Observer [ , , ]Quantitative
Model-based
AverageAverageAverageTrueTrueHigh
Time-Adaptive with ELM [ ]Qualitative
History-based
HighAverageFastTrueTrueHigh
EKF [ , ]Quantitative
Model-based
HighAverageFastTrueTrueHigh
Wavelet [ ]Qualitative
History-based
AverageHighAverageFalseTrueLow
The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

Ajra, Y.; Hoblos, G.; Al Sheikh, H.; Moubayed, N. A Literature Review of Fault Detection and Diagnostic Methods in Three-Phase Voltage-Source Inverters. Machines 2024 , 12 , 631. https://doi.org/10.3390/machines12090631

Ajra Y, Hoblos G, Al Sheikh H, Moubayed N. A Literature Review of Fault Detection and Diagnostic Methods in Three-Phase Voltage-Source Inverters. Machines . 2024; 12(9):631. https://doi.org/10.3390/machines12090631

Ajra, Youssef, Ghaleb Hoblos, Hiba Al Sheikh, and Nazih Moubayed. 2024. "A Literature Review of Fault Detection and Diagnostic Methods in Three-Phase Voltage-Source Inverters" Machines 12, no. 9: 631. https://doi.org/10.3390/machines12090631

Article Metrics

Article access statistics, further information, mdpi initiatives, follow mdpi.

MDPI

Subscribe to receive issue release notifications and newsletters from MDPI journals

This week: the arXiv Accessibility Forum

Help | Advanced Search

Computer Science > Computers and Society

Title: mapping technical safety research at ai companies: a literature review and incentives analysis.

Abstract: As artificial intelligence (AI) systems become more advanced, concerns about large-scale risks from misuse or accidents have grown. This report analyzes the technical research into safe AI development being conducted by three leading AI companies: Anthropic, Google DeepMind, and OpenAI. We define safe AI development as developing AI systems that are unlikely to pose large-scale misuse or accident risks. This encompasses a range of technical approaches aimed at ensuring AI systems behave as intended and do not cause unintended harm, even as they are made more capable and autonomous. We analyzed all papers published by the three companies from January 2022 to July 2024 that were relevant to safe AI development, and categorized the 61 included papers into eight safety approaches. Additionally, we noted three categories representing nascent approaches explored by academia and civil society, but not currently represented in any papers by the three companies. Our analysis reveals where corporate attention is concentrated and where potential gaps lie. Some AI research may stay unpublished for good reasons, such as to not inform adversaries about security techniques they would need to overcome to misuse AI systems. Therefore, we also considered the incentives that AI companies have to research each approach. In particular, we considered reputational effects, regulatory burdens, and whether the approaches could make AI systems more useful. We identified three categories where there are currently no or few papers and where we do not expect AI companies to become more incentivized to pursue this research in the future. These are multi-agent safety, model organisms of misalignment, and safety by design. Our findings provide an indication that these approaches may be slow to progress without funding or efforts from government, civil society, philanthropists, or academia.
Subjects: Computers and Society (cs.CY)
Cite as: [cs.CY]
  (or [cs.CY] for this version)
  Focus to learn more arXiv-issued DOI via DataCite (pending registration)

Submission history

Access paper:.

  • Other Formats

license icon

References & Citations

  • Google Scholar
  • Semantic Scholar

BibTeX formatted citation

BibSonomy logo

Bibliographic and Citation Tools

Code, data and media associated with this article, recommenders and search tools.

  • Institution

arXivLabs: experimental projects with community collaborators

arXivLabs is a framework that allows collaborators to develop and share new arXiv features directly on our website.

Both individuals and organizations that work with arXivLabs have embraced and accepted our values of openness, community, excellence, and user data privacy. arXiv is committed to these values and only works with partners that adhere to them.

Have an idea for a project that will add value for arXiv's community? Learn more about arXivLabs .

COMMENTS

  1. Paper-based batteries: A review

    3. Summary and prospects. The current technologies in paper-based or paper-like batteries and energy storage devices have been summarized in this review. The successful coupling of these power devices with other paper-based electronics has been explored for the development of flexible, self-powered systems.

  2. (PDF) Paper-based batteries: A review

    Article PDF Available Literature Review. Paper-based batteries: A review. November 2013; Biosensors and Bioelectronics 54C:640-649; ... et al., 2012), a urine-activate d paper battery for ...

  3. (PDF) PAPER BATTERY

    Construction of a paper battery mainly includes these steps: Step 1: Black carbon ink is applied on a cellulose-based paper. Step 2: Black Carbon ink is being spread on a paper spread on the paper ...

  4. Future Prospects of Paper Batteries: A Review

    Ultrathin, flexible and secure energy storage devices, are seeing increased attention as a means to meet the varied form and function requirements of today's products. New studies show that carbon nanotubes may have the best chance of adopting the adaptable batteries that might make our devices even smaller. The paper battery may provide enough power for next-gen electronics. The size and mass ...

  5. Review Advances in paper-based battery research for biodegradable

    Paper-based batteries have attracted a lot of research over the past few years as a possible solution to the need for eco-friendly, portable, and biodegradable energy storage devices [23, 24]. These batteries use paper substrates to create flexible, lightweight energy storage that can also produce energy.

  6. PDF Water activated disposable paper battery

    The battery remains inactive until water is provided and absorbed by the paper substrate, taking advantage of its natural wicking behavior. Once activated, a single cell provides an open circuit ...

  7. Lithium‐based batteries, history, current status, challenges, and

    Importantly, there is an expectation that rechargeable Li-ion battery packs be: (1) defect-free; (2) have high energy densities (~235 Wh kg −1); (3) be dischargeable within 3 h; (4) have charge/discharges cycles greater than 1000 cycles, and (5) have a calendar life of up to 15 years. 401 Calendar life is directly influenced by factors like ...

  8. Rechargeable Batteries of the Future—The State of the Art from a

    1 State of the Art: Introduction 1.1 Introduction. The battery research field is vast and flourishing, with an increasing number of scientific studies being published year after year, and this is paired with more and more different applications relying on batteries coming onto the market (electric vehicles, drones, medical implants, etc.).

  9. Paper Batteries

    A paper battery is a flexible, ultra-thin energy storage and production device formed by combining carbon nanotubes with a conventional sheet of cellulose-based paper. A paper battery acts as both a high-energy battery and supercapacitor, combining two components that are separate in traditional electronics.

  10. Navigating the minefield of battery literature

    This paper discusses a number of errors that often occur in the battery literature, which impact reproducibility. The field of battery research is highly active with an ever-increasing number of ...

  11. Review on Battery Technology and its Challenges

    This paper, summarizes the challenges in two important aspects of battery. technology namely types of batteries a nd battery health monitoring techniques. Keywords — Battery Management System ...

  12. Li-ion battery materials: present and future

    This review covers key technological developments and scientific challenges for a broad range of Li-ion battery electrodes. Periodic table and potential/capacity plots are used to compare many families of suitable materials. ... Multiple papers also utilized higher molarity electrolytes, which also greatly reduces polysulfide solubility [175], ...

  13. A non-academic perspective on the future of lithium-based batteries

    Low cost and high energy density cells resulted in the so-called "decade of the smartphone" around 2007 9. Since then, demand for lithium-ion batteries has grown more than ten-fold, from ca ...

  14. Lithium-ion batteries: outlook on present, future, and hybridized

    In particular, high-energy density lithium-ion batteries are considered as the ideal power source for electric vehicles (EVs) and hybrid electric vehicles (HEVs) in the automotive industry, in recent years. This review discusses key aspects of the present and the future battery technologies on the basis of the working electrode.

  15. A Review on the Recent Advances in Battery Development and Energy

    In general, energy density is a key component in battery development, and scientists are constantly developing new methods and technologies to make existing batteries more energy proficient and safe. ... Studies on modeling of thin-film current collectors are scarce in literature. Thin-film LIBs resistance to current collectors could cause ...

  16. Comprehensive Review of Recent Advancements in Battery Technology

    This review paper therefore shares the current state of the battery ... Yilmaz, M.; Krein, P.T. Review of Battery Charger Topologies, Charging Power Levels, and Infrastructure for Plug-In Electric and Hybrid Vehicles. ... N. Systematic literature review on user interfaces of autonomous cars: Liabilities and responsibilities. In Proceedings of ...

  17. Promising All-Solid-State Batteries for Future Electric Vehicles

    This paper is a comprehensive review of all aspects of solid state batteries: their design, the materials used, and a detailed literature review of various important advances made in research. The paper exhaustively studies lithium based solid state batteries, as they are the most prevalent, but also considers non-lithium based systems.

  18. Literature Review, Recycling of Lithium-Ion Batteries from Electric

    This paper is based on the literature review that has already been introduced in the first part of the review collection devoted to recycling technology of LIBs ... Reuter, M.; Serna-Guerrero, R. A critical review of lithium-ion battery recycling processes from a circular economy perspective. Batteries 2019, 5, 68. [Google Scholar] ...

  19. A comprehensive review of battery modeling and state estimation

    The battery management system (BMS) plays a crucial role in the battery-powered energy storage system. This paper presents a systematic review of the most commonly used battery modeling and state estimation approaches for BMSs. The models include the physics-based electrochemical models, the integral and fractional order equivalent circuit ...

  20. Sustainable Development Goals and End-of-Life Electric Vehicle Battery

    This literature review paper looks at the following: lifecycle assessments (LCA) of EV batteries, the recycling of LIBs while analyzing what studies have been conducted to improve recycling processes, what recycling facilities have been established or are being planned, studies on the circular economy, the environmental benefits of recycling ...

  21. Comprehensive review on latest advances on rechargeable batteries

    This literature review highlights the most recent and major scientific advances in the area of battery packs, the performance of which is governed by their underlying chemistry. ... A SS battery with a SWCNT/SnO 2 paper anode, a Li foil cathode, and a 1 M LiPF 6 gel electrolyte displayed excellent bendability with folding angles reaching 180 ...

  22. Generative AI for Requirements Engineering: A Systematic Literature Review

    Objective: This paper presents a comprehensive systematic literature review (SLR) analyzing state-of-the-art applications and innovative proposals leveraging GenAI in RE. It surveys studies focusing on the utilization of GenAI to enhance RE processes while identifying key challenges and opportunities in this rapidly evolving field.

  23. (PDF) Literature Review, Recycling of Lithium-Ion Batteries from

    This work is the second part of the review collection based on the performed literature survey, where more than 250 publications about "Recycling of Lithium-ion Batteries from Electric Vehicles ...

  24. Machines

    This review paper offers a comprehensive examination of the various types of faults that occur in inverters and the methods used for their identification. ... The electric motor drive and lithium-ion battery system are some of the components that are highly susceptible to different faults. ... "A Literature Review of Fault Detection and ...

  25. A review of lithium-ion battery safety concerns: The issues, strategies

    1. Introduction. Lithium-ion batteries (LIBs) have raised increasing interest due to their high potential for providing efficient energy storage and environmental sustainability [1].LIBs are currently used not only in portable electronics, such as computers and cell phones [2], but also for electric or hybrid vehicles [3].In fact, for all those applications, LIBs' excellent performance and ...

  26. Mapping Technical Safety Research at AI Companies: A literature review

    View a PDF of the paper titled Mapping Technical Safety Research at AI Companies: A literature review and incentives analysis, by Oscar Delaney and 2 other authors. View PDF Abstract: As artificial intelligence (AI) systems become more advanced, concerns about large-scale risks from misuse or accidents have grown. This report analyzes the ...